Lightning-fast trap door:
The 90 kg partition
closes in 0.6 seconds and is decelerated at the
last moment by a cushioning block.
Full, yet gentle braking
A simple, yet effective solution is a
cushioning block: “You have to imagine it
as being like an air pump. The cushioning
block always holds a certain air volume
so that the partition falls, as it were,
into an air cushion and thus into the
end-positioning cushioning,” explains
Turnaus. The cushioning block in turn
controls a pneumatic valve. As soon
as the partition opens, the chamber for
the “fresh-air cushion” is completely
exhausted using a second valve. “The
cylinder can thus extend as quickly as
possible and brake fully, but gently at
the last moment,” adds Felix Richter.
The entire system including its steel-
lead-steel outer shell weighs 6.2 tonnes.
To prevent X-rays from escaping when
the partition is opened, the system
restricts the X-ray voltage. This signifi-
cantly increases the service life of the
X-ray source and there is no need for an
upstream double door system. Felix
Richter is very pleased with the end
result: “Festo has not only given us the
freedom to concentrate on other tasks,
but also contributed to construction of
the fastest wheel testing system on the
market at present.”
Landing on the “air cushion”:
Two flange-mount-
ed air chambers ensure that the partition closes
quickly yet gently.
Seamless transfer:
A chain conveyor transports the alloy wheel directly to
the open gripper, which secures it for the X-ray process using four support
wheels (top).
Sophisticated dynamics:
Six EGC-185 axes connected in parallel ensure
maximum dynamic response and rigidity (bottom left).
Erhardt + Abt
Automatisierungs-
technik GmbH
Hauptstraße 49
D-73329 Kuchen, Germany
Turnkey automation solutions for
customers from the automotive,
medical/pharmaceutical, food and
plastics industries. Area of
business: Handling and assembly
technology
2.2012
trends in automation
Synergies
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