Integrated solutions combine the robustness and speed of pneumatic systems with the control and flexibility of electrical systems. This leads to improved machine performance and increased system efficiency. Components based on an open architecture promote this symbiosis, whether in centralized or decentralized concepts. The modular structure creates the basis for efficiently fulfilling both simple and complex requirements. The following solutions will help you make the best possible use of the strengths of both technologies for your automation solutions.


5 solution approaches for the integration of electrical and pneumatic systems

1. Use of valve terminals with fieldbus interfaces

Valve terminals that are compatible with various fieldbus systems offer an efficient solution for communication between the electronic controller and the pneumatic version. These systems minimize installation complexity and increase the reliability of the overall system by allowing a direct connection between control units and actuators.

2. Open system architecture with a modular approach

Systems that support both centralized and decentralized I/Os and integrated valve terminals allow for a significant increase in flexibility without additional complexity. The choice of network protocol allows precise adaptation to different operating requirements. This modular approach reduces storage costs and ensures product availability, while offering comprehensive integration of electrical and pneumatic systems and optimizing network resources.

3. Integrated automation platforms

Integrated automation platforms that combine controller units with modular I/O and fieldbus interfaces are particularly suitable for managing hybrid systems in industrial automation. They facilitate the efficient control and monitoring of both electrical and pneumatic components and create a robust basis for complex automation requirements.

4. Use of software tools and digital twins

Software tools that support the design, simulation and diagnostics of automation systems play a decisive role in modern automation technology. Engineering tools – for creating circuit diagrams or configuring complex products, for example: simplifying and speeding up development work. The use of digital twins enables engineers to virtually simulate and test systems before they are physically implemented. This contributes to the optimization of system integration and helps to identify and minimize errors at an early stage.

5. Implementation of IoT solutions for networked automation

IoT-enabled technologies that enable networked maintenance and monitoring of automation systems improve predictive maintenance and fault detection. The real-time recording and analysis of status data allows maintenance requirements to be identified at an early stage and downtimes to be minimized, which increases the overall efficiency of the system.


Automate more efficiently with the best of electrics and pneumatics

From valve terminals with fieldbus interfaces to open system architecture and IoT solutions, each of these approaches helps minimize system complexity and maximize performance. Use these advanced technologies to perfectly combine electrical and pneumatic systems – for greater efficiency and flexibility in your machine concepts.