The world of robotics

As a key component of automation for businesses, robotics paves the way for new technologies and opportunities - but also presents workers with new challenges in skills and operation.

Advantages

  • Robotics training with a holistic learning system
  • Practical work cells represent typical tasks for robots
  • The interaction of robots with man and machine becomes tangible
  • Simulation with CIROS® offers safe handling of robotics
  • Simulations and programs can be transferred directly into practice

Collaborating robots

Collaborating robots are robots that work hand in hand with humans and are therefore not separated by protective devices in industrial use.

In a CP Lab facility, for example, a UR5 performs handling and assistance tasks in interaction with learners.

With the goal of allowing humans and robots to work more closely together and dispense with protective fences, sophisticated safety concepts and a deep understanding of the applicable standards are require

Smart Cobot Station

Human-robot collaboration unites with artificial intelligence

Collaborating robots are an important feature, especially in Industrie 4.0, as the trend is toward ever smaller batch sizes. In an operation largely devoid of safety fences, depending on the type of collaboration, robots can thus support employees in manual tasks. However, this not only has implications for the workplaces of the future - but also for training.

That's why we already offer flexible solutions on the subject of collaborative robots that can be combined with learning factories or other robot systems. Or expand the robots with artificial intelligence - two trend topics of digitalization in one learning system!

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Manual handling robots

Handling robots are industrial robots. Their arm is composed of several interconnected joints, which can then guide grippers or tools. Integrated in a learning system, different industrial applications can be learned such as handling, assembly, loading a production machine or quality monitoring.

Station Roboter mit MPS Modulen – Die umfassende Einführung in die Industrierobotik

Robot Vision Cell - Robotics and Image Processing

Function

The Robot Vision Cell provides the optimal learning environment for robotics and vision. The clearly arranged pallets and storage areas make it easy and efficient to work with the cell. Different tasks such as palletizing, assembling or welding (simulated) can be realized with the cell.

Structure

The robot cell is completely built on an aluminum profile plate. The robot controller is clearly arranged in the base frame. The station is equipped with a main switch and an additional control panel. The safety concept of the cell includes doors with safety switch and emergency stop pushbutton.

Robot options

The cell can be equipped with different robot systems.

Learning contents for project work

Mechanics:

  • Mechanical construction of a station

Sensor technology:

  • Functionality and areas of application of optical sensors

Image processing:

  • Functionality and application areas of industrial camera systems
  • Object recognition
  • Position and orientation

Communication with higher-level control systems

Safety engineering:

  • Functionality and application areas of safety switches
  • Structure of safety circuits

Robotics:

  • Areas of application of industrial robots
  • Terminology in robotics
  • Teaching robots in different coordinate systems
  • Moving robots in the object coordinate system

Recomended learning media

  • CIROS
  • eLearning course machine vision
  • eLeaning course Ssfety engineering

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Station Robot with MPS Modules - The Comprehensive Introduction to Industrial Robotics

Function

Based on the basic version of the MPS Station Robot and the two modules Robot Handling and Robot Assembly, this expansion stage is created for the introduction to industrial robotics. The predecessor station feeds the basic bodies of the pneumatic cylinder to be assembled to the robot via a chute. The robot determines the orientation of the base bodies and places them in the assembly fixture in the correct position. It removes the piston from the pallet and mounts it in the base body. Controlled magazines feed the piston spring and the cylinder cover to the robot. The fully assembled pneumatic cylinder is deposited on a chute.

Topic Handling and assembly

In many industrial applications, robots handle and assemble workpieces and modules. Getting to know these fields of application is essential for getting started in robotics.Developed in accordance with EU Machinery Directive 2006/42/EC in compliance with DIN EN 60204-1 and DIN EN ISO 12100

e-Learning content

  • Integration of an industrial robot into an assembly process
  • Robot teaching in complex assembly environment
  • Commissioning of complex systems
  • Maintenance, repair and troubleshooting of complex systems
  • Programming of industrial robots with the integration of sensors and additional actuators
  • Programming of multitasking applications

Other robotics learning and research systems:

  • Robot Vision Cell
  • Robotino

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Mobile robots - Robotino®

The new mobile robotics platform Robotino®

4Robotino®4 is an open, mechatronic learning system that enables workpiece transport between different production lines. In the basic topics it is a motivating learning and research object, also for own ideas and projects.

Robotino® - Researching and learning with robots

Robotino 4 - The flexible mobile robotics platform in vocational training

Let's go

Robotino 4 easily teaches topics such as mechatronics, programming, sensor technology, motor and drive technology, control technology and image processing.

Plug-and-learn

Robotino 4 offers various interfaces for many external devices and media. This expandability enables interesting learning scenarios. The holistic learning system consists of hardware, software and workbooks.

Industry 4.0

For easy integration into an Industry 4.0 environment, the Robotino 4 offers a Wi-Fi AccessPoint with 2.4 and 5 GHz, allowing quick switching between operating modes.

Powerful innovation

Powerful, latest-generation lithium-ion battery packs with up to 10 hours of runtime guarantee uninterrupted classroom use. The Robotino 4 remains permanently mobile even during ongoing operation thanks to the quick exchange of the battery packs. This enables continuous project work and concentrated learning.

RGBD sensor

The Robotino 4 shows its performance particularly in its ability to travel individual routes defined entirely according to the user's wishes. With the new stereo camera system, it is possible to program routes in real and virtual environments. The RGBD depth sensor provides an excellent spatial image for laboratory environments.

Electric gripper

Robotino 4 offers a wide range of accessories. Laser scanner, electric gripper, forklift or tower, among others, are available for more advanced tasks. The practical nature of the tasks in the workbook motivates students and trainees. The accompanying solution suggestions facilitate understanding and ensure learning success.

Simply get started

Robotino 4 can be programmed with all common programming languages such as JAVA, Matlab, C/C++ or LabVIEW. The integrated RESTful API fulfills requests in just a few minutes. Thus, Robotino offers students and trainees an easy start. They are able to easily configure tasks without spending time

Versatile learning scenarios

When experimenting with the RobotinoSIM simulation software, learners work creatively, but without putting themselves in a real dangerous situation

Powerful drive

The Robotino 4 demonstrates its power particularly in driving individual routes defined entirely as desired. With its ESD-optimized wheels, the Robotino 4 moves safely and reliably even on challenging surfaces. Controlled by its omni-directional drive, it turns on the spot or travels in all directions.

Robotino 4 and Industry 4.0

Mobile robots are becoming increasingly important in automation technology alongside industrial robots. They are used as logisticians for simple material transport, but flexible production processes in smart factories place increasingly complex demands on mobile robot systems. With Robotino 4, the new competencies in the Industrie 4.0 environment are quick and easy to learn.

Mobile robots for flexible production

With the electric gripper package for the Robotino, we provide you with the right building blocks to flexibly expand the learning fields of the MPS 400 to include the topic of mobile robotics. The accessory kit for installing and commissioning an electric gripper system is designed for mounting on Robotino from Generation 3. It contains all hardware components required for operation between current MPS stations and sample programs for Robotino.

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CIROS - Application in automation technology

From hardware-in-the-loop to completely virtual

CIROS supports different scenarios of PLC simulation and offline programming for PLC-controlled automation systems. A real PLC can be coupled with CIROS via the EasyPort. In this scenario CIROS receives the output values of the PLC, simulates the controlled process and transmits the current sensor values via the EasyPort back to the inputs of the PLC. Alternatively, various software controllers such as the S7-PLCSIM or a Codesys® Soft PLC can take over control of the simulated process without any hardware. In addition, CIROS also supports the connection of controllers via an OPC server.

The whole world of automation technology

The CIROS model collection supplied with the software contains simulation models that can be used directly for almost all Festo Didactic learning systems in the field of factory and process automation. The range of models includes, among others, the components, modules and stations of the Modular Production System MPS. With ¬CIROS Studio, you can also create your own process models or build your own plants based on the existing models of the MPS stations.

For your application: Which PLC should it be?

Due to the different possibilities to connect a PLC with CIROS, in general any PLC can be used to control the simulated model. So choose the manufacturer and type of PLC and we will recommend the optimal way of coupling with the virtual learning environment.

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