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Festo Automation Experience

Make fact-based decisions. Festo Automation Experience (Festo AX) is an easy-to-use solution that allows you to extract maximum value from the data produced by your system through artificial intelligence (AI) and machine learning. You can increase productivity, reduce energy costs, avoid quality losses, optimise your shop floor and create new business models just by analysing your data with Festo AX. Predictive maintenance, predictive energy and predictive quality – together we implement your individual solution. Get in touch with us!

What Festo AX offers you

Festo AX overview

As experts in electric and pneumatic automation, we offer you much more than just a conventional IoT solution; we combine our in-depth industry expertise with our experience in data science and software development. You can start with condition monitoring and preventive maintenance of components, machines and systems. Data recorded from the shop floor can be used to make runtime-related maintenance suggestions, facilitating more efficient servicing. In just a few clicks you can easily enhance the capabilities of Festo AX with artificial intelligence.

Read more about the most important functions:

  • Real-time artificial intelligence
    Festo AX analyses live data in real time. What does that mean for you? You get the information you need as soon as an anomaly occurs. No delays. No lags. That gives you the time you need to make arrangements before anything really bad happens.
  • Flexible integration in all systems
    Festo AX works perfectly with our components, which are used in many machines and systems. By adopting established protocols such as OPC UA, MQTT and many others, it is easy to integrate the application in third-party components and machines.
  • On premises, on edge or in the cloud?
    Festo AX can be run anywhere, be that directly on the system (on-edge), on your servers (on-premises) or in the cloud. We support you in whichever environment you prefer!
  • Human-in-the loop: incorporating your expertise
    Festo AX learns both from our algorithms and your valuable knowledge. Your input helps Festo AX learn more about the state of your assets and ensures continuous learning and improved algorithms. Was the anomaly detected part of a healthy condition or a leak in the compressed air supply? Your feedback, i.e. your classification of the anomalies and recommended further action, provides the person receiving the notification with the information they need so that when the anomaly occurs next, they know exactly which system is affected, what is happening and what they need to do. Simply put, Festo AX keeps the "human in the loop".
  • Your data belongs to you alone.
    The data we collect belongs exclusively to our customers and is only used as agreed.

Festo AX for end customers

Festo AX for end customers

Predictive maintenance

For many manufacturers, avoiding production downtime is a great challenge. Festo AX helps you overcome this challenge.

How? The data produced by your assets is sent directly to Festo AX and processed immediately using algorithms based on artificial intelligence and machine learning (real-time analytics). You are notified as soon as the data deviates from the asset’s "healthy state" (anomaly detection). The notification tells you which sensors are affected and even recommends further action. Naturally Festo AX still needs your expertise: classify the anomaly so that the software knows how to respond the next time the same anomaly occurs. Your input improves the algorithms and also prevents unwanted notifications (human-in-the-loop).

The result: anomalies are detected very early on, so that unexpected downtime can be avoided, spare parts are ready when needed and servicing can be performed without negative implications for your production processes.

Predictive energy

Festo AX helps you with all tasks concerning the efficient use of energy. For example, reducing energy costs such as power grid charges by avoiding costly peak loads is a complex and demanding job that is made easier by Festo AX.

How? Festo AX uses adaptive learning to analyse the load profiles of consumers and switchable producers in the production processes and calculates average power values. The software generates a warning message that indicates very early on when a specific cost-relevant load limit is going to be exceeded. Such as for energy consumption, for example.

The result: Proactive measures to switch off relevant consumers and switch on in-house generators (such as CHP systems) or even measures to restructure production can be implemented before the load limit is actually exceeded. This approach allows you to avoid peak loads, reduce grid charges and therefore reduce production costs.

Predictive quality

Production processes are configured to achieve the best results, but despite best efforts, defects still happen. Festo AX helps you to avoid quality losses and therefore reduce the number of rejects.

How does it work? Festo AX learns the complex correlations between process parameters and external influences (such as ambient temperature) and proactively warns process experts of impending quality losses by analysing the process data in real time.

The result: The system calculates which process parameters are responsible for the quality losses and how they must be adjusted in order to achieve the specified product quality again. This approach ensures that quality is consistent and avoids rejects altogether.

Festo AX for OEMs

Festo AX for OEMs

Integrating artificial intelligence on your own shop floor is not the only way you can benefit from the data your systems generate. You can also connect Festo AX to your systems to expand your offer with new AI products. Enable your customers to utilise the potential of the data that has been gathered or offer them AI-based products as an "all-inclusive package".

Your benefits

  • Reduced downtime in production
    so no unscheduled downtime, no production delays, no contractual penalties charged by your customers

  • Reduced energy costs
    through optimal use of energy

  • Increased daily output
    through monitoring and detecting bottlenecks and optimising cycle times

  • Reduced defects
    no quality losses, fewer rejects, more efficient production thanks to consistent product quality

  • Reduced production costs
    through optimal configuration of adjustable control parameters

  • All the information you need at the push of a button
    tailored to your needs, with Festo AX visualisation

Get started with one of our packages

Festo AX packages

Festo AX Connectivity Check: the AI capability of your machines

Our procedure:

  • Create an inventory of all relevant components
  • Analyse existing hardware, focusing on:
    • Protocols
    • Technical/system requirements for using Festo AX
  • Develop a rough concept for the smooth connection of our AI software
  • Festo AX recommendation for any additional hardware needed (gateways, edge devices, sensors, etc.)

Festo AX Data Check: analyse your data and training of an initial AI model

Our procedure:

  • Create an inventory of historic data
  • Store data in a persistent state, if necessary
  • Apply data in our machine learning AI models
  • Train an initial model for:
    • Predictive maintenance, or
    • Predictive quality, or
    • Predictive energy
  • Develop a rough concept for expanding/refining the data model

Festo AX Pilot Project: applying the AI models and integrating them in your IT architecture

We work with you to develop a Festo AX solution based on your individual application:

  • Plan and implement a connectivity concept; building on the Festo AX Connectivity Check package, if necessary
  • Develop the AI model; build on the Festo AX Data Check package, if necessary
  • Documentation of results
  • Train your employees in working with the Festo AX software and user interface
  • Payments already made for the Festo AX Data or Connectivity Check packages are deducted

Optionally: our Festo AX Evaluation Kit offers you a preconfigured environment

  • Provides an easy start to AI projects (with a monthly rental fee)
  • Powerful, remotely managed industrial PC with Edge Runtime
  • Festo CPX-AP-I remote I/O for integrating IO-Link® and analogue sensors
  • LTE router with SIM card (extra charge) for remote support (optional)
  • Fixed power supply and fan

Get in touch with us!

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