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We make sure that the competencies of employees in industrial companies are developed in a practical, tailor-made way. The content focuses on the core competencies that are needed in the different automation technologies and on helping employees to transfer and apply their newly acquired skills in the workplace. This is because qualified and committed employees make a decisive contribution to the productivity and competitiveness of your company.
Our offer includes training courses and seminars in those areas that play a key role in everyday industrial life: technology, organisation and people.
We offer courses for, amongst many other topics, pneumatics, hydraulics, electrics/electronics, PLC programming, digitalisation/Industry 4.0, lean production and leadership.
Discover our complete range of courses below!
Festo Training & Consulting has been running training programmes for end user manufacturers and original equipment manufacturers (OEMs) since 2000.
At Festo, we have developed an in-depth programme of training – run by industry for industry. We deliver training through open courses or training at your own facilities. Equally we can tailor our training or create bespoke training programmes to fulfil your specific requirements.
Many of our courses can be run at clients' premises or at a site nearby. Often much more convenient, this option can also deliver significant savings in terms of:
- Reduced travel costs
- Reduced accommodation costs
-Reduced seminar costs per person, providing you have enough people to fill the course.
Comments
To discuss training at your premises in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Tailored training delivers specific content to match the needs of the client. Clients don't waste time training in areas that are not directly relevant to them and are able to focus on acquiring the knowledge and skills that can really make an impact in the workplace.
As part of our Customer Specific Solutions offer Festo Didactic are able to provide tailored courses ranging from adapted standard course material to development of bespoke content unique to your specific requirements.
Comments
To discuss this course in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
When a customer's needs extend beyond a standard training program additional support is required. Such customer projects are focused on delivering defined improvements against agreed business objectives and KPIs.
Our consultative approach to designing bespoke training can extend to include providing assistance with introducing lean production methods to energy saving and many other topics.
We also have a unique approach to consultancy. We equip you with all the knowledge and skills required so that the process can be continuously repeated, without the need for additional consultancy support.
Comments
To discuss bespoke training in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Pre-course assessments
Either face-to-face, online or using assessment papers, an individual's knowledge levels can be assessed and course recommendations provided.
Our Training Needs Assessment identifies specific requirements in three specific areas:
- Technology used in the business
- Production processes
- Business needs
Post course report
Individuals can receive a post course report highlighting areas of strength and weakness together with recommendations of the appropriate next steps for their development.
Post Course Clinics
Clinics take place after a course and are designed to transfer learned skills and knowledge into the workplace. Held on the customer's site and facilitated by the course trainer they are highly effective in maximising return on investment.
To discuss assessments, reports or clinics, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Designed as a general introduction, this pneumatic training course aims to familiarise delegates with the design, construction and operation of pneumatic components. This includes the interpretation of circuit diagrams and symbols as well as the construction of control systems.
This pneumatic training course covers the use of compressed air for pneumatic control and as a signalling medium. A complete overview is given, covering compressors, storage, dryers and distribution as well as the design, construction and operation of a range of actuators, valves and ancillary equipment. The relevant ISO symbols are introduced and included in the circuit diagrams.
Practical sessions give delegates the opportunity to put theory into practice. Working from the diagrams they have produced, delegates have to select the correct components from a range of equipment and build the circuits, making the necessary adjustments for pressure, flow and sequence.
A strong emphasis is placed on safety and appropriate working practices throughout the course, especially during the practical sessions.
Target Group
All personnel involved with the design, installation, maintenance, operation and servicing of industrial pneumatic equipment and basic control systems.
Content
- Advantages and disadvantages of air
- Theory of air and gas laws
- The service unit
- Single acting cylinders
- Directional and solenoid operated valves
- Valve port labelling
- Double acting cylinders
- Component layout
-Speed control including flow control valves, quick exhaust valves
Prerequisites
A general engineering background is advised but no specific knowledge of pneumatics is needed as this will be covered within the pneumatic training course.
Training Outcomes
On completion of this course participants will be able to:
1. Understand the units and measurement scales associated with compressed air systems
This allows users to accurately set machines for optimum performance, aids fault-finding and can reduce downtime.
2. Recognise pneumatic symbols drawn to the relevant standards (ISO 1219)
Enables users to identify components and understand their function in a circuit. Helps improve communications regarding components and applications to create efficiencies.
3. Understand the functioning of standard pneumatic cylinders and valves
Improve confidence by selecting the correct components for the task in hand. Identify how components could be adjusted to optimise system performance.
4. Read pneumatic circuit diagrams
Identify components in a control application and understand how they interact. Use circuit diagrams in more complex fault finding situations, and learn to produce your own solutions/diagrams.
5. Construct simple pneumatic controls
Improve automation and understand when adjustments and modifications may be needed.
6. Understand safe practice
Identify potential hazards to yourself and others. Understanding why certain components are (and should be) included for safety reasons.
Comments
Courses take place over three days and are available in-house or at one of our national training centres. Practical exercises are used throughout the whole course. Candidates will also use FluidSIM, a Festo software package for the design and simulation of fluid power circuits.
Course dates and prices
On request Northampton £1,150
23/01/23 - 25/01/23 Northampton £1,150
27/03/23 - 29/03/23 Northampton £1,150
22/05/23 - 24/05/23 Northampton £1,150
31/07/23 - 02/08/23 Northampton £1,150
25/09/23 - 27/09/23 Northampton £1,150
27/11/23 - 29/11/23 Northampton £1,150
Designed as a general introduction to the potential of this software tool. FluidSim is versatile for preparing instruction in educational establishments and vocational training, as experimentation and self-learning system, or as a CAD system for the design and testing of control systems.
The course uses a combination of short learning modules and hands-on exercises to convert theory and understanding into practical based knowledge.
Section 1 covers basic knowledge about designing, testing and simulating fluid power circuits. Delegates will learn about creating standard compliant drawings with an ease and confidence that other simulation and drawing programs have not previously achieved. By adjusting cylinder sizes, operating pressure and flow control, FluidSim simulates the behaviour of the system accurately.
Section 2 covers the integrated presentation software featuring complete slide sets and animated cutaway drawings on various topics. Of course it's no problem to create your own presentations, integrating graphics, text or video from other Windows programs.
Section 3 covers the interfacing with external hardware equipment such as programmable logic controllers, solenoid valves and input devices.
Target Group
All personnel involved with the training of pneumatic, electro-pneumatic hydraulic, electo-hydraulic and programmable logic controllers.
Content
- Symbol Libraries
- Design of circuits
- Simulating and testing circuits
- Creating faults
- Creating Libraries
- State Diagrams
- Component animation
- Working Principles
- Exercises
- Presentations
- Extended presentations
- Lesson plans
- Student and Lecturer Notes
- Educational Films
- External Interfacing
Prerequisites
General engineering background
Training Outcomes
On completion of this course, participants will be able to:
- Understand and navigate around the software freely
- Understand and design fluid power and programmable logic controller circuit diagrams
- Simulate and test these circuits
- Change circuit parameters such as flow, pressure and component characteristics
- Create lecturer and student training notes
- Create tailored presentations
- Create tailored libraries
- Link the software to external equipment and machinery
- Use videos in lesson plans
- Install and de-install the software
Comments
Delegates are provided with a personal copy of FluidSim on completion worth over £600.
To discuss this seminar in more detail over a coffee, please contact us on 01604 667000 or alternatively, e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request
Designed to familiarise delegates with the control methods used for more complex pneumatic circuits, the course aims to improve design, fault finding and maintenance techniques and skills.
The course carries on from the 'Modern Industrial Pneumatics Fundamentals' course, continuing with the use of pneumatic controls. It introduces more complex control circuits and requires previous knowledge of valve operation, circuit symbols and reading diagrams.
Delegates design and construct multiple actuator circuits and investigate the various methods for overcoming trapped signals. Circuit diagram layout and labelling is explored with emphasis on the need for relevant documentation. Logical fault finding procedures are introduced using motion diagrams and function charts as well as practical exercises.
A strong emphasis is placed on safety and appropriate working practices throughout the course, especially during the practical sessions.
Target Group
Personnel involved in the design, installation and maintenance of industrial pneumatic equipment and control systems.
Content
- Review of symbols, circuit diagram layout
- Multiple actuator circuits
- Co-ordinated motion with more than one cylinder
- Sequence analysis
- Motion step diagrams
- Function chart
- Methods for overcoming trapped signals
- Two hand start control
- Logical approach to fault finding
- Fault diagnosis and remedy
- Pneumatic sequencer
Prerequisites
General engineering background and course 'Modern Industrial Pneumatics Fundamentals (P111)'.
Training Outcomes
On completion of this course, participants will be able to:
- Understand fundamentals and terminology of pneumatic control engineering
- Read, interpret and construct motion diagrams and function charts
- Adopt methods for overcoming trapped signals in pneumatic control circuits
- Design and compare methods of sequence control
- Follow logic fault-finding procedure
- Label circuit diagrams and machines in methods suitable to assist maintenance
Duration
Courses take place over three days and are available in-house or at one of our training centres.
Comments
Course contents are only a guide and will be covered as far as time permits.
Practical exercises are used throughout the course. Candidates will also use FluidSIM, a Festo software package for the design and simulation of fluid power circuits. To download a free demonstration of FluidSIM visit http://www.fluidsim.com
To discuss this seminar in more detail, please contact us on 01604 667000 or alternatively, e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request
Designed as a general introduction to the function and operation of pneumatic and electrical equipment used in simple electro-pneumatic controls, the course covers the design and practical construction of such circuits.
The course deals with the control of pneumatic actuators using electrical sensing and switching devices. Electrical principles are covered at a basic level, but some previous knowledge of pneumatic equipment is required.
Target Group
All personnel involved with the design, installation, maintenance, operation and servicing of industrial electro-pneumatic equipment and basic control systems.
Content
- Overview of pneumatic symbols
- Electrical symbols
- Electrical contact specification
- Electrical logic connections
- Solenoid valves
- Open and closed loop control
- Relays
- Proximity sensors
- Pneumatic speed control
- Multi-cylinder control, sequential and conditional control
- Motion diagram
- Single continuous cycle
- Time delay
Prerequisites
General engineering background
Training Outcomes
On completion of this course, participants will be able to:
- Read and understand electro-pneumatic circuit diagrams
- Design electro-pneumatic circuits
- Understand fundamentals and terminology of electro-pneumatic control engineering
- Understand the function and operation of a range of proximity sensors
- Read, interpret and construct motion diagrams
- Understand pneumatic symbols
- Understand electro-pneumatic symbols
- Construct multi-cylinder control circuits
Comments
Course contents are only a guide and will be covered as far as time permits.
To discuss this seminar in more detail over a coffee, please contact the Training & Consulting team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £1,150
20/02/23 - 22/02/23 Northampton £1,150
31/10/23 - 01/11/23 Northampton £1,150
This module is designed to develop the fault finding skills of maintenance technicians/engineers.The process of fault finding is the focus of the course. External factors that can affect the process are discussed as well as methods, tools and practices that can assist in identifying faults. Although the course is 'technology neutral' exercises using pneumatic equipment are used to practice the skills and methods.
Target Group
Maintenance technicians/engineers with responsibilities to fault find on machines.
Content
- The basic structure of controls - input, processing, output
- Effective fault finding what helps, what hinders
- Define terms in relation to fault finding - fault, symptom, cause, root cause
- Methods for describing processes - circuit diagrams, displacement diagram, flow diagram
- The fault finding process
- Comparison of fault/problem solving processes: deming cycle, 8D report, DMAIC
- Practical fault finding on pneumatic circuits
Prerequisites
General engineering background, experience in a maintenance environment.
Training Outcomes
On completion of this course the participant will:
- Be aware of the factors affecting the individual approach to fault finding
- Understand the terminology associated with fault finding processes
- Know different methods for describing machine functions and sequences
- Be able to adopt a structured approach to fault finding
- Be able to describe different fault/problem solving processes
- Have practiced fault finding techniques using pneumatic training equipment
Comments
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com.
Course dates and prices
On request
This course is designed as an introduction to fault-finding and maintenance in pneumatic and electro-pneumatic systems, and how to avoid common mistakes and inefficiencies. It provides a comprehensive overview including the identification of components, reading and understanding pneumatic/electro-pneumatic circuits and systematically identifying faults. The content will improve your approach to maintenance and efficiently dealing with breakdowns.
Practical sessions provide you with the opportunity to put theory into practice. Simulating common problems helps you understand the reasons behind, and consequences of real-life situations. Our aim is to ensure an effective transfer of learning to obtain the skills needed.
Target Group
All personnel involved with the maintenance, production, design, installation, operation and servicing of industrial pneumatic equipment and control systems.
Content
- Systematic fault-finding diagnosis and remedy
- Compressed air preparation and maintenance
- Air service units and maintenance
- Poor air preparation, condensation, blocked filters and consequences
- Correct use of valves and cylinders
- Identifying components on the machine and in circuit diagrams
- Reading circuit diagrams efficiently for effective trouble-shooting
- Faults in pneumatic circuits with PLCs in the system
- Intermittent pressure drops, reasons and consequences
- Relationship between force & pressure, correct use of regulators
- Relationship between speed and flow, correct use of one-way flow control valves
- Stopping cylinders in mid-position and issues
- Sensors and correct adjustments
- Sequence analysis and fault finding with PLC
- Vacuum generators and performance
- What causes vacuum pressure drop?
- Faults on vacuum systems, reasons and consequences
- Safe working practice
- Common mistakes, reasons and remedies
Prerequisites
Fundamentals of pneumatics.
Training Outcomes
1. Follow a logical approach to fault finding
Enables participants to establish the root cause of the problem quickly and avoid costly downtime.
2. Eliminate unnecessary checks and replacement of parts
Establishes the root cause quickly and avoids unnecessary component replacement costs.
3. Reduce mean time to repair
Be able to fix faults faster, get machines up and running quicker, therefore reducing downtime.
4. Interpret pneumatic / electro-pneumatic circuit diagrams, chase faults more efficiently
Understand the importance of using a circuit diagram as an aid to fault-finding.
5. Maintain pneumatics systems in good condition
Conduct proactive maintenance tasks to extend mean time between failures.
6. Approach breakdowns systematically to find the root cause of the problem
Enables the engineer to find the cause of the failure and prevent reoccurrence.
7. Understand component functionality to establish if components are faulty or not
Avoids the unnecessary swap-out of healthy components during breakdown scenarios.
8. Make correct adjustments to optimise system performance
Improves output quality, efficiency and lifetime of the machine.
9. Understand the relationship between pressure and flow
Solve machine performance issues, what to check and adjust in order to maximise efficiency and productivity.
10. Deal with intermittent pressure drops/fluctuations
Understand how the distribution of air can affect the performance of production lines/machines and how to check for this.
11. Explain common mistakes/faults and the causes/consequences
Enables the sharing of good practice within the production team to reduce common issues.
12. Understand the importance of safe practices
Identify potential hazards and perform safe practice during the fault-finding proceedures.
Comments
Course contents are only a guide and will be covered as far as time permits.
Courses take place over two days and are available in-house or at one of our national training centres. Practical exercises are used throughout the whole course.
To discuss this seminar in more detail please contact us on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £750
The course introduces the various control media used in automation systems and explains the operation of some of the components used to allow the delegates to compare control methods.
Our mechatronics training covers the control of pneumatic actuators using pneumatic and electrical signalling devices together with the use of PLC's. The construction and operation of valves and sensors is investigated and used in the construction of control circuits.
Target Group
All personnel involved in the design, installation, maintenance and servicing of systems that contain pneumatic, electro-pneumatic and PLC equipment.
Content
- SI units and conversions
- Symbols for pneumatic and electrical equipment
- Function and operation of pneumatic valves
- Speed and pressure control
- Comparisons of pneumatic, electric and PLC control
- Logic functions
- Relays
- Proximity sensors
- Programing PLCs in Ladder diagram, Statement list
- System documentation
- Sequence control
Prerequisites
General engineering background.
Training Outcomes
On completion of this course, participants will be able to:
- Read and understand pneumatic circuit diagrams to recognised international standards
- Read and understand simple PLC programs
- Recognise pneumatic and electrical components and understand their functions
- Recognise the component parts of simple PLC systems and understand their functions
- Construct simple pneumatic, electro-pneumatic and PLC control circuits
- Understand and generate simple PLC programs
- Determine how pneumatic, electro-pneumatic and PLC systems interface to each other
- Compare pneumatic, electro-pneumatic and PLC systems as solutions to simple applications
Comments
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £1,150
26/06/23 - 28/06/23 Northampton £1,150
18/12/23 - 20/12/23 Northampton £1,150
Our mechatronics training course has been designed to provide delegates with the skills to design and construct more complex control systems involving two or more cylinders and convert them to pneumatic, electrical or PLC control.
The course requires previous knowledge to the standard of 'Mechatronics Level 1', and continues to develop the same areas of control. Circuits involving logic, time delay and sequence control are designed and built using pneumatic, electrical and PLC equipment.
Target Group
All personnel involved in the design, assembly, maintenance and servicing of controls containing pneumatic, electro-pneumatic and PLC equipment.
Content
Review of details covered in 'Mechatronics Level 1 (M111)' including symbols, logic functions, and circuit layout.
- Conditional and sequence control using pneumatic, electro-pneumatic, PLC Ladder and Statement List
- Overcoming trapped signals
- Cascade circuits
- Use of flags
- Time delay
- Comparisons of control methods
- System documentation to include motion diagram, function chart, allocation list, Ladder diagram, Statement list, circuit diagrams
Prerequisites
It is advisable that candidates have previously been on our Mechatronics Level 1 (M111) course prior to enrolling.
Training Outcomes
On completion of this course, participants will be able to:
- Read and understand circuit diagrams for pneumatic, electro-pneumatic and PLC controls
- Read and understand displacement step diagrams, function charts, ladder diagrams and logic diagrams
- Adopt methods for overcoming trapped signals in control circuits
- Design circuits for the control of multi-actuator systems
- Understand the function, design, technical data and symbols for contactless pneumatic and electronic sensors
- Include timer functions in control circuits
- Determine how pneumatic, electro-pneumatic and PLC systems interface to each other
- Compare pneumatic, electro-pneumatic and PLC systems as solutions to simple applications
Comments
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £1,150
Designed as a general introduction to the subject of hydraulics, the course gives a comprehensive introduction to hydraulic equipment, components and circuit design. Applicable to multiple engineering type roles, this foundation of learning will improve communications between colleagues, suppliers and customers via a common understanding.
Practical sessions give delegates the opportunity to put theory into practice. Working from diagrams they have produced, delegates select the correct components from a range of hydraulic equipment and build the circuits ensuring an effective transfer of learning, in order to obtain the skills needed.
Target Group
All personnel involved with the design, assembly, maintenance, operation and servicing of hydraulic systems.
Content
- Basic principles and definitions
- SI units and conversions
- Drawing symbols
- Pump efficiency test
- Hydraulic cylinders
- Valve port labelling
- Counter-balance valves
- Sequence valves
- Motor circuits
- Pilot operated valves
- Care of hydraulic oils
- The power pack
- Pressure limiting valves
- Directional control valves
- Flow control, meter-in and meter-out
- Pressure compensated flow control
- Hydraulic motors
- Pressure regulation
- Accumulators
- Pipe sizing and installation
- Overview of proportional hydraulics
- Maintenance
Prerequisites
All personnel involved with design, assembly, maintenance and operation servicing of hydraulic systems.
Training Outcomes
On completion of this hydraulic training course, participants will be able to:
1. Understand the principles of hydraulics
This ensures the fundamental principals are fully understood to enable further development. We will correct misunderstandings to aid fault-finding and reduce downtime.
2. Understand the basic functions of hydraulic systems
Enables users to identify components and understand their function in a circuit. Helps improve communications regarding components and applications to create efficiencies.
3. Understand the functions of valves (flow control, pressure control, directional control and non-return)
Learn how to make adjustments and understand the effects these will have. This helps staff recognise issues and maintain the system effectively, thus improving confidence and optimising performance.
4. Recognise circuit symbols and diagrams to ISO 1219
Enables users to identify components and understand their function in a circuit. Helps improve communications regarding components and applications to create efficiencies.
5. Design and construct basic hydraulic circuits
Improve automation and understand when adjustments and modifications may be needed.
6. Understand safe practice Identify potential hazards to yourself and others
Understanding why certain components are (and should be) included for safety reasons.
7. Understand the functions of power packs, pumps, filters and reservoirs
Understand the components included in the supply part of hydraulic systems for more effective maintenance procedures to optimise system performance.
Comments
Course contents are only a guide and will be covered as far as time permits.To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £1,150
24/04/23 - 26/04/23 Northampton £1,150
28/08/23 - 30/08/23 Northampton £1,150
Designed as a general introduction to the potential of this software tool. FluidSim is versatile for preparing instruction in educational establishments and vocational training, as experimentation and self-learning system, or as a CAD system for the design and testing of control systems.
The course uses a combination of short learning modules and hands-on exercises to convert theory and understanding into practical based knowledge.
Section 1 covers basic knowledge about designing, testing and simulating fluid power circuits. Delegates will learn about creating standard compliant drawings with an ease and confidence that other simulation and drawing programs have not previously achieved. By adjusting cylinder sizes, operating pressure and flow control, FluidSim simulates the behaviour of the system accurately.
Section 2 covers the integrated presentation software featuring complete slide sets and animated cutaway drawings on various topics. Of course it's no problem to create your own presentations, integrating graphics, text or video from other Windows programs.
Section 3 covers the interfacing with external hardware equipment such as programmable logic controllers, solenoid valves and input devices.
Target Group
All personnel involved with the training of pneumatic, electro-pneumatic hydraulic, electo-hydraulic and programmable logic controllers.
Content
- Symbol Libraries
- Design of circuits
- Simulating and testing circuits
- Creating faults
- Creating Libraries
- State Diagrams
- Component animation
- Working Principles
- Exercises
- Presentations
- Extended presentations
- Lesson plans
- Student and Lecturer Notes
- Educational Films
- External Interfacing
Prerequisites
General Engineering Background
Training Outcomes
On completion of this course, participants will be able to:
- Understand and navigate around the software freely
- Understand and design fluid power and programmable logic controller circuit diagrams
- Simulate and test these circuits
- Change circuit parameters such as flow, pressure and component characteristics
- Create lecturer and student training notes
- Create tailored presentations
- Create tailored libraries
- Link the software to external equipment and machinery
- Use videos in lesson plans
- Install and de-install the software
Comments
Delegates are provided with a personal copy of FluidSim on completion worth over £600.
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request
Designed to familiarise participants with more complex hydraulic controls, the course introduces aspects of the electrical control of hydraulic systems.
The course investigates the control of multiple actuator circuits and includes sequence and pressure dependant operations. The use of accumulators is covered and some of their applications demonstrated in the practical exercises.
Delegates will use switches, relays and proximity sensors to solve control problems and both circuit and motion diagrams will be used for circuit planning and fault finding.
Target Group
All personnel involved in the design, installation and maintenance of industrial hydraulic devices and control systems.
Content
- Review of power pack, valve symbols, circuit construction
- Multiple actuator circuits
- Accumulator applications
- Pressure dependant sequence
- Solenoid operated valves
- Electrical circuits, diagrams and symbols
- Relays
- Pressure switch
- System documentation including motion diagram, function chart
- Proximity sensors
- System design
- Practical fault finding
Prerequisites
Modern Industrial Hydraulics (H511). No previous electrical knowledge is required.
Training Outcomes
- Recognise the components of a hydraulic control system
- Identify the switches and sensors used in the control system
- Understand the function of solenoid operated directional control valves
- Use circuit and motion diagrams to identify circuit operation and sequence
- Design and construct basic hydraulic and control circuits
Comments
To download a free demonstration of FluidSIM visit http://www.fluidsim.com.
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £1,150
Designed to familiarise delegates with the construction and operation of proportional hydraulic valves, the course investigates the function of control amplifiers.
The course introduces the use of proportional, directional and pressure control valves and explains their construction, operation and response characteristics. The connection and adjustment of the control amplifier is explained and its operation investigated in the practical exercises.
A Programmable Logic Controller is used in the practical sessions, therefore the course includes an overview of its function and operation.
Target Group
All personnel involved in the installation and maintenance of proportional hydraulic devices and control systems.
Content
- SI units and conversions
- Review of conventional hydraulic control
- Overview of PLC control
- Fundamentals of proportional control
- Proportional pressure relief valves
- Proportional amplifiers
- Measuring valve hysteresis
- Setting maximum and minimum valves
- Ramps
- Proportional directional control valves
- Setting valve flow rates
- Positional control of cylinders
- Link of proportional controls to PLC
Prerequisites
Candidates would benefit from having attended the following courses prior to enroling in this one. 'Modern Industrial Hydraulics (H511)' and 'Hydraulic Control Systems (H521)'.
Training Outcomes
On completion of this course, participants will be able to:
- Understand the fundamental principles of proportional control
- Recognise the symbols and terminology used to represent and describe proportional hydraulic equipment
- Recognise the component parts of a proportional hydraulic system and understand their functions
- Construct, set and adjust simple proportional control circuits
- Understand the part played by a PLC in the control system
Comments
Course contents are only a guide and will be covered as far as time permits.
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail ttrainingandconsulting.gb@festo.com
Course dates and prices
On request
Designed to give delegates an introduction to PLC controlled systems, the course aims to familiarise them with the associated equipment and terminology, as well as the writing and implementation of simple programs.
Programming is done using CoDeSys, a development environment for programming logic controller applications, which conforms to the international industrial standard IEC 61131-3.
The course covers writing programs on a PC, downloading to a PLC, connecting the relevant hardware devices and running the program. Operation is monitored and faults identified online.
During the course programming exercises are based on 2 of the available languages, Ladder Diagram and Instruction List, however reference is made to the other 4 languages available. A strong emphasis is placed on safety and appropriate working practices throughout the course, especially during the practical sessions.
Target Group
Maintenance technicians / engineers with responsibilities to fault find on machines.
Content
- Components of PLC control systems
- Inputs and outputs
- Signal processing
- Central processing unit
- Logic functions
- Programming languages: Ladder diagram, Instruction list
- Overview of Function block diagram, Structured text, Sequential function chart and Continuous function chart languages
- Program documentation
- Sequence control
- Variables
- Online monitoring
- Timers
- Fault finding
- Flags
Prerequisites
General engineering background, experience in a maintenance environment.
Training Outcomes
On completion of this course, participants will be able to:
- Identify the component parts of a PLC controlled system
- Describe logic and memory functions as used in a PLC application
- Make effective use of pre-programming documentation to structure a program
- Understand the basic structure of Ladder Diagram PLC programs
- Understand the basic structure of Instruction List PLC programs
- Write and apply basic PLC programs in Ladder Diagram and Instruction List languages
- Construct simple control applications using a PLC
- Monitor programs online
Comments
Course contents are only a guide and will be covered as far as time permits.
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £1,150
Despite a high degree of automation, flexibility is one of the most important challenges in manufacturing companies. It demands the integration and networking of different controls in a complex automation system. This is further complicated by the huge variety of programming software available. Differences in user-interfaces, functionality and command sets cause confusion and make mistakes more likely.
Our CoDeSys training focuses on providing candidates with a general introduction to the IEC 61131-3 Controller Development System from 3S. The course aims to demystify the hardware independent global software, by allowing the participant to learn both the CoDeSys core functionality and by using the integrated SoftPLC and visualisation package, about each programme language.
Target Group
All engineering and maintenance personnel involved with control systems.
Content
- Overview of the standard: IEC 61131-3
- Introduction to the CoDeSys programming environment
- Use of the programming languages: IL, ST, LD, FBD, SFC, CFC
- Use of visualisation
- Working with simulation
- Functions, function blocks and libraries
- Using the Help function
- Aids to trouble-shooting
- Overview of Festo CoDeSys products
Prerequisites
Candidates must have experience in PLC programming and be proficient in at least one programming language.
Training Outcomes
On completion of this CoDeSys training course the participant will be able to:
- Explain the scope and potential of CoDeSys
- Create a basic simulation for each language based on the internal SoftPLC from CoDeSys and test programs
- Create a basic visualisation
- Select appropriate language for a specific task and combine them to a complete project
Comments
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £1,150
Designed to give delegates an introduction to PLC controlled systems, the course aims to familiarise them with the associated equipment and terminology, as well as the writing and implementation of simple programs.
Programming is done using CoDeSys, a development environment for programming logic controller applications, which conforms to the international industrial standard IEC 61131-3.
The course covers writing programs on a PC, downloading to a PLC, connecting the relevant hardware devices and running the program. Operation is monitored and faults identified online.
During the course programming exercises are based on 2 of the available languages, Ladder Diagram and Instruction List, however reference is made to the other 4 languages available. A strong emphasis is placed on safety and appropriate working practices throughout the course, especially during the practical sessions.
Target Group
Maintenance technicians / engineers with responsibilities to fault find on machines.
Content
- Components of PLC control systems
- Inputs and outputs
- Signal processing
- Central processing unit
- Logic functions
- Programming languages: Ladder diagram, Instruction list
- Overview of Function block diagram, Structured text, Sequential function chart and Continuous function chart languages
- Program documentation
- Sequence control
- Variables
- Online monitoring
- Timers
- Fault finding
- Sequential control
- Flags
Prerequisites
General engineering background, experience in a maintenance environment.
Training Outcomes
On completion of this course, participants will be able to:
- Identify the component parts of a PLC controlled system
- Describe logic and memory functions as used in a PLC application
- Make effective use of pre-programming documentation to structure a program
- Understand the basic structure of Ladder Diagram PLC programs
- Understand the basic structure of Instruction List PLC programs
- Write and apply basic PLC programs in Ladder Diagram and Instruction List languages
- Construct simple control applications using a PLC
- Monitor programs online
Comments
Course contents are only a guide and will be covered as far as time permits.
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request
Decrease production downtime, improve efficiency and increase output.
This course has been specifically developed for non-electrical maintenance and service personnel and will give them the knowledge and skills required to enable them to work safely alongside qualified electricians.
Target Group
Non-electrical personnel who work with and around systems and machinery powered by electricity and who are involved with the day to day operation and maintenance or service of such equipment.
Previous Knowledge
Basic engineering background with awareness of electrically powered machinery and automated processes.
Training Outcomes
- Awareness of electrical safety
- Spot potential electrical breakdowns
- Deal with common electrical problems
- Troubleshoot production breakdowns
- Provide specific breakdown support
- Able to work safely and know own limitations
Course Duration
Courses are run at our training centre in Wellingborough and take place over five days.
To complete the Industrial Electrics and Control Fundamentals training, there is a five day Part 2 which complements the learning in Part 1. The Part 2 course builds on the foundation material in Part 1 and not only broadens the range of practical experience but extends into other key areas including more on motors, safety circuits, sensors, variable speed drives and automation.
Customer comments
Kenburn - Mr Danny Coope
Has improved my working knowledge tremendously. Course has been such a great help to me.
Lancer UK Ltd - Mr A. Radford
Excellent course well laid out and administered.
Lancer UK Ltd - Mr A. Bartin
Very good course.
Comments
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
This module is designed to assist those who work with compressed air systems to fully understand the costs, and potential waste of energy, associated with compressed air use. Methods and practices to reduce leaks and inappropriate use of compressed air are discussed, as well as the need to set and maintain optimum settings.
Correct sizing of components in relation to load, speed and pressure is covered with the use of Festo ProPneu software.
Target Group
Maintenance technicians.
Content
- Air leaks - costs, sources and finding
- Practices to reduce the risk of air leaks
- Effects of leaks on machine performance
- Component sizing
- System design to minimise air leaks
Prerequisites
General engineering background, experience in a maintenance environment.
Training Outcomes
- Know the costs of compressed air use
- Understand the need to maintain optimum pressure settings on compressed air systems
- Be able to use various methods to find leaks in systems
- Be able to select components of the correct size, for applications
Comments
To discuss this seminar in more detail over a coffee, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Course dates and prices
On request Northampton £400
The majority of our courses are held at our training facility at Northampton.
We have developed a superb facility with the most modern training equipment. Participants benefit from:-
- Break out areas to discuss learning points with their instructor
- Fully air conditioned rooms
- Complimentary hot and cold drinks
- Lunch
We are centrally located in Northampton just off the M1 motorway. There is plenty of free-parking and vehicle charging points at our offices.
- Leave the M1 at junction15, then at roundabout take the 3rd exit onto the A45 (signposted Northampton)
- At Queen Eleanor Interchange continue forward onto the A45 (signposted Wellingborough)
- Branch left, then at roundabout take the 3rd exit onto Caswell Road (signposted Brackmills)
- At roundabout take the 2nd exit onto Caswell Road
- At roundabout take the 1st exit onto Caswell Road
- Festo Car park is the first left
We are a short 15-minute taxi ride from Northampton train station. Trains run directly from London Euston and take approximately one hour. There are also direct services from Birmingham and many other major train stations.
We have competitive rates with a number of local hotels and are able to the make the booking on your behalf. Please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com if you require accommodation for your training course.
The role of any training is ultimately to change habits in the workplace through the application of new skills & knowledge. Success is dependent on what happens before training and what happens after training.
Companies and Individuals need to carefully choose the right course dependent on the identified needs of the individuals and business. Individuals should have clear objectives for attending a course.
We offer Training Needs Assessments for our technology training topics, so that you can be assured that your people’s skills are at the required level for the selected course.
Research has shown that as much as 50% of acquired knowledge can be lost within a few weeks of training – if it is not used.
Our Post Course Clinics are designed to assist in the transfer of skills and knowledge. They include the following:
- Initial consultation
- Certificate presentations
- Open surgery
- House calls
- Health check (optional)
- Follow-up consultation
Apprentices are essential to develop young talent in our industry and solve the skills gap. As a manufacturer with our own apprentice programme we understand the challenges that many organisations face when they are looking to develop apprentices.
How will you deepen the knowledge and skills they get at college so they add maximum value to your business in the shortest possible time?
What development activities can you offer when they are not at college and during holiday periods?
Subsidised training for apprentices
To support businesses with apprentices, Festo offers highly subsidised places at a reduced rate of £680, saving you up to £290 on some of our selected courses.
The subsidy applies to the following range of courses:
Subsidised apprentice offer*
Introduction to Electo-pneumatics - usual price £1,150 discounted price £800
Modern Industrial Pneumatics - usual price £1,150 discounted price £800
Modern Industrial Hydraulics - usual price £1,150 discounted price £800
Introduction to PLCs - usual price £1,150 discounted price £800
Mechatronics Level 1 - usual price £1,150 discounted price £800
Mechatronics Level 2 - usual price £1,150 discounted price £800
*If you are interested in a course that is not listed please contact us to discuss your requirements.
*This offer is limited to two apprentices per company per course and is subject to availability.
For organisations with more apprentices we offer special prices on in-house programmes. You may be asked to provide proof that individuals are currently enrolled in an apprentice scheme at the time of booking.
If you would like to discuss our apprentice support, please contact the Training and Consulting Team on 01604 667000 or alternatively e-mail trainingandconsulting.gb@festo.com
Our training courses are perfectly tailored to the requirements of various job roles. They can contribute to people's qualifications for specific job profiles. These include:
Maintenance technicians, operators, engineers, designers, instructors, teachers and trainers, production employees and their managers, production planners and managerial staff.