模块化方案在各个阶段都有助于节约成本

设计与开发

  • 缩短开发时间并降低开发成本:采用模块化方案,可将已验证的模块在各种机器配置中重复使用,从而缩短开发时间并降低开发成本。
  • 设计过程中的灵活性:通过分散式方案,可相互独立开发和测试各个组件,从而减少整个系统的复杂性并减少故障源。


大批量

  • 通过标准化实现规模效应:使用标准化模块能够在生产中实现规模效应,因为在不同的产品中可使用相同的组件。
  • 简化供应链:减少定制零部件和提高重复使用,可简化供应链,降低物流成本。


安裝和調試

  • 加快安装和调试:模块化系统可以预先测试和快速组装,从而大大缩短安装和调试时间。
  • 减少安装错误:由于预先检查了模块,因安装错误而可能产生的风险和成本减少。

運行和維護

  • 更易于维护和修理:模块化和分散式系统更易于维护和修理,因为可以直接更换损坏的模块,而无需停止整个系统的运行。
  • 减少停机时间:通常可以在运行过程中进行模块更换,从而大幅缩短停机时间并降低相关成本。

升级与扩展

  • 可扩展性:模块化机器更易于扩展,通过集成附加模块可适应变化的生产条件。
  • 未来安全性:企业可将新技术直接集成到现有系统中,直接利用创新技术,而无需完全替换现有系统。


充分利用模块化方案的节能潜力

使用下列技巧提高未来自动化解决方案模块化设计的效率和灵活性。

1. 选择最有效的技术

选择通过低能耗、低维护成本可明显节约成本的技术。考虑气动和电动选项,以识别对特定自动化任务最具成本效益的解决方案。

2. Full flexibility to avoid unnecessary complexity

Use concepts that enable you to opt for solutions with a completely modular structure or use simpler variants with fewer interfaces, depending on your requirements. This saves you unnecessary complexity and therefore costs. You only pay for what you really need. At the same time, you have the freedom to adapt your systems to changing requirements.

3. Utilising economies of scale

Make use of standardised components and interfaces to benefit from economies of scale. Standardised parts are often cheaper to procure and maintain, and also simplify warehousing.

4. Maintenance-friendly design

Choose concepts that are quick and easy to maintain, such as the ability to replace individual modules without shutting down the entire system. A clear, intuitive design with component categories that are easy to understand simplifies work for your service staff. All this minimises downtime and maintenance costs.

5. Optimising energy consumption

Look out for solutions that are designed for high energy efficiency. In pneumatic systems, for example, particularly short tubing lines between the valve terminal and pneumatic drive lead to significant energy savings.

6. Being open for future technologies

Make sure that your concept is open for the subsequent integration of future technologies such as artificial intelligence. With AI, you can use predictive maintenance to identify faults at an early stage and avoid costly repairs.