模块化远程 I/O 系统 CPX-AP-A

希望优化和简化自动化系统的拓扑构架和布线?希望最大程度减少项目规划和调试的工作量?利用 CPX-AP-A 系统的模块化远程 I/O 技术,可以降低架构的复杂程度,实现灵活的分散式配置和实时通信。我们的自动化平台可连接至远程 I/O 和阀岛,有助于提高它们的效率、降低成本,并改善自动化解决方案的整体性能。CPX-AP-A 的灵活性和可扩展性是您成功的关键因素。发现 CPX-AP-A 提供的各种可能性,将您的自动化系统提升到新的效率水平!

在可下载的手册中,你将了解有关远程 I/O系统 CPX-AP-A 的详细信息或者现在直接在商店订购。

一览:自动化平台,实现 Festo 产品的实时性能

现代自动化拓扑构架可保证简单一致的互联,满足未来需要并且具有可兼容性,适用于整机或单独机器模块的灵活自动化。其独立于所用网络,不受限制:无论是气动还是电驱,可连接通信并具有智能功能 — 通力协作,直到云端。

1. CPX-AP-A 平台上的远程 I/O 拓扑构架

  • 基于 Festo 自动化平台可自由扩展的、灵活且性能强大的系统架构
  • AP 以混合方式连接集中式的模块化 CPX-AP-A 和分散式 CPX-AP-I 模块
  • 通过现场总线模块,模块化 CPA-AP-A 可以与上位控制器进行通信
  • 通过 AP 通信,连接分散式 CPX-AP-I 模块和其他 CPX-AP-A 系统

2. 分散集成的 CPX-AP-I 模块

  • CPX-AP-I 由不同的高性能 I/O 模块和 IO-Link 主站组成
  • 防护等级 IP65/67 的超轻紧凑模块通过 AP 以总线型拓扑构架进行通信
  • 24 VDC 供电电源在模块之间构成回路,或者可以在任何位置重新馈电

3. 电缸和电爪同构 IO-Link 连接

  • 一个 CPX-AP-A 终端上最多可容纳 15 个 IO-Link主站模块,分别用于 4 个设备,实现高效的分散式点对点通信
  • 可直接连接简易运动系列的电缸以及电爪
  • 在 CPX-AP-A 的 IO-Link 主站上可以连接 Festo 的所有 IO-Link 产品(例如阀岛、真空发生器或传感器),并对其他制造商的 IO-Link 产品开放

4. 阀岛拓扑构架

  • 带附加阀岛的模块化全套终端 CPX-AP-A,可直接安装在机器中
  • 通过 AP 通信,还可以将其他阀岛集成到系统中
  • 利用 Festo Automation Suite,灵活、快速、简单和安全地进行拓扑构架配置和共同调试)

5. 分散集成的阀岛

  • 基于需求的自动化拓扑结构,结构清晰,带分散安装阀岛
  • 用户优化的机器布局,可灵活设置电气(远程 I/O)和气动(阀岛)系统
  • 只需通过 AP 将阀岛连接到 1 个现场总线模块上,实现与上级控制强进行通信,大幅降低间接费用

6. 气缸和气爪接口

  • 功能齐全且高度模块化的阀岛 VTUX,具有高达 670 l/min 的流量,以后还可以在阀岛上直接生成真空
  • 可连接气缸和气爪,例如活塞杆气缸、小型滑台式气缸、气爪或摆动气缸

7. AP 实时通信

  • 可连接两个 AP 产品线,用于 CPX-AP-A 上的分散式系统拓扑构架
  • 可在每个 AP 产品线中完全自由组合:分散式远程 I/O 模块 CPX-AP-I、带 AP 接口 的各种阀岛以及作为独立终端或带阀岛的模块化 CPX-AP-A 终端
  • 最高可为所有传输设备实现实时 200 Mbaud 的数据速率和 250µs 的周期时间
  • 在一个 AP 通信系统中最多可连接 80 个模块,各个设备之间的电缆长度最多可达 50 m

Samuel Haas,产品管理控制,Festo SE & Co. KG

“您可以低成本和极少的工作量,完全根据您的设计方案个性化调整机器。一致性互联使您能够将远程 I/O 系统与电驱和气动自动化自由组合,并由相应工程工具始终提供支持。”

Samuel Haas
产品管理控制,Festo SE & Co. KG

使用 CPX-AP-A 构建和利用不同的拓扑

如果想要了解更多关于不同拓扑构架的优势和所带来的益处以及远程 I/O 系统,请点击图库。

1. Fieldbus module

  • Bus interface for communication in Ethernet-based networks with the higher-level controller
  • With AP interface for communication with other AP participants (remote I/O, valve terminals)
  • Module can be freely positioned on the terminal and independent of the 24 VDC system supply
  • High data transmission rate, e.g. for I/O data from sensors, actuators, PLCs or process equipment
  • Transmission of non-real-time critical information such as diagnostics and configuration information
  • Sufficient Ethernet bandwidth to transmit real-time and non-real-time data at the same time

2. Intelligent end plate

Cost-effective and compact AP interface for additional AP participants

  • Modular remote I/O CPA-AP-A
  • Decentralised remote I/O modules CPX-AP-I
  • Valve terminals with AP interface

Two variants of the 24 VDC power supply for the remote I/O modules

  • Only 24 VDC output for additional AP participants (internal power supply from the terminal)
  • 24 VDC power supply for the remote I/O terminal and voltage output for other AP participants (no power supply for installed valve terminals)

Real-time communication with 200 MBaud data rate and 250 μs cycle time

3. Input and output modules, IO-Link master

  • All modules can be combined as required and can be flexibly connected in series
  • Digital and analogue input and output modules up to 32-way possible in future
  • IO-Link master for any IO-Link® devices at field level, e.g. electric drives, proportional pneumatic valves, vacuum generators, sensors
  • Diagnostic LEDs for displaying the module's operating status and connected sensors or actuators

4. Interlinking blocks without power supply

  • Transmitting voltage and communication from one module to the next and to the valve terminal
  • Connecting the blocks to each other using self-forming angled fittings
  • The connection can be loosened and retightened several times

5. Interlinking blocks with power supply

  • Feeding in the 24 VDC supply voltage for I/O modules and the valve terminal (system and load voltage)
  • Variant for additional supply of the load voltage of outputs and valves to create voltage zones
  • Variant with 24 VDC forwarding supply for additional AP participants or external components

6. Pneumatic interface

  • Connection between the remote I/O and the attached valve terminal
  • Interface for VTUX and MPA-S with flat plate silencer, supply port and pilot air
  • Interface for VTSA with module slot for any CPX-AP-A module, optional voltage supply and voltage forwarding, short-circuit shutdown and short-circuit diagnostics

7. Valve terminals

  • Application-optimised valve terminal variants with full range of functions connected directly to the remote I/O
    • VTUX: Highly modular
    • MPA-S: Very compact
    • VTSA: Sturdy and powerful
  • Complete electrical and pneumatic terminal in IP65/67 for direct installation in the machine
  • Separated system voltage and load voltage

8. Material selection

Modules and interlinking blocks are made of sturdy, high-quality polymer with fibreglass

  • Flame retardant and halogen-free
  • Suitable for welding applications
  • High electromagnetic compatibility
  • No epoxy resin filling, therefore environmentally friendly and easily recyclable

Metal is used wherever demanded by the relevant standards or when required for mounting

  • Metal screw fittings and connections at the system supply
  • Metal sleeves for shielding on module plug connectors
  • End plates and mounting components, pneumatic interfaces

Festo Automation Suite: quick and easy to commission the remote I/O system, the valve terminals and all AP participants

The PC-based software is clearly structured, has a graphically supported, user-friendly interface and is intuitive to operate, enabling simple and convenient configuration and parameterisation of remote I/O systems.

The complete AP topology with its remote I/O systems CPX-AP-A and CPX-AP-I as well as valve terminals and IO-Link® devices, such as electric drives from the Simplified Motion Series, sensors and vacuum generators or pneumatic proportional valves, can be commissioned quickly and easily. Supplemented by complete electromechanical servo drive solutions.