24-month Festo Didactic warranty → www.festo-didactic.com 138 139 Energy management Energy measurement box for pallet circulation systems (CP Lab and CP Factory) The topic of energy and CO2 efficiency is taking on an increasingly important role in the industrial environment. Systematic measurement of the power consumption of production systems forms the basis for all energy-related considerations within a factory. For example, energy monitoring promotes understanding of energy flows, enables systems to be monitored, the industrial energy efficiency of processes to be analyzed and efficiency measures to be monitored. The energy measurement boxes from Festo Didactic are used for this purpose. They measure consumption precisely, process signals and forward them on for data storage and data analysis. The energy measurement boxes expand learning factories by measuring the consumption of electrical energy and compressed air as well as other variables such as currents, voltages, active and reactive power, processing the data and communicating via the network. In addition to the possibility for energetic analyses and optimizations, this provides a data source for a continuous stream of live data from the production plant. Focus and trending topics I4.0 > Energy management The energy measurement boxes can be placed both on the table or in a laboratory trolley, or hung in an A4 mounting frame by removing the feet. This means that the energy measurement boxes can be operated flexibly both at various training factory modules as well as at laboratory workstations or other consumption points. The single-phase energy measurement box is used for learning factories with single-phase consumers (e.g. CP Lab). There are 3 measuring channels to measure the electrical power consumption and the pneumatic air consumption. Thus, up to 3 different loads can be evaluated at the same time, e.g. three CP Lab belts each with 24 V power pack. Power is supplied via an IEC C14 male connector. The three-phase energy measurement box is used for learning factories with three-phase loads (e.g. CP Factory modules). There is a separate measuring channel for each phase to measure the electrical power consumption. The compressed air consumption is measured by a common measuring channel. Power is supplied via the 5-pole connecting cable with Wieland plugs supplied to match the connections of the CP Factory modules. Both energy measurement boxes contain the following components: Electrical power measurement: – Siemens SENTRON PAC3220 power analyzer for 3 measuring channels – 3x current transformer Compressed air measurement: – Festo SFAH IO Link flow sensor – Festo SPAU IO Link pressure sensor – Push-in connectors for 6 mm tubing Control and communication: – Festo CPX-E PLC with IO Link master, web server, OPC UA server – RJ45 LAN connection 1 2 Communication to the sensors is implemented via Modbus TCP and IO Link, communication to the energy data management is provided via a documented OPC UA interface. Scope of delivery – The corresponding energy measurement box – Network cable – Connecting cables, electrical – Connections, pneumatic – Operating instructions with connection examples Focus and trending topics I4.0 > Energy management Energy efficiency package for MPS 400 The topic of energy efficiency is finding its way into many technical curricula and is an important factor in the design of sustainable and competitive production plants of tomorrow. The energy efficiency package for the MPS System 403-1 offers a holistic training approach from awareness raising and consumption analysis to planning and implementation of optimization measures, as well as cost effectiveness, so as to prepare students for these changes. The energy efficiency package adds to the MPS System 403-1 the ability to measure and analyze power consumption, quantify waste and increase plant efficiency. The expansion is installed once and can also remain in the system for regular operation of the MPS System 403-1. Hardware The energy measurement box with industrial components measures the electricity and compressed air consumption of three stations independently of one another, and provides measurement and metadata via OPC UA. With the components supplied for compressed air-saving vacuum generation and the leakage simulators, the respective training tasks can be carried out in practice. All connecting cables and tubing are included in the scope of delivery. Software The Energy app for FactoryViews takes over communication via OPC UA with the energy measurement box, data recording in an open MariaDB database as well as visualization and analysis on didactically prepared dashboards. The dashboards make it possible to visualize the recorded measured values, analyze consumption over selected time intervals, display costs and emissions, parameterize settings as well as export measured values as CSV data. Dashboards can be accessed via web browsers, e.g. with the tablet. Energy efficiency package for MPS 403-1 8154889 Scope of delivery – Single-phase energy measurement box – Vacuum generator with air-saving function – Leakage simulator with fixed leakage rate – Leakage simulator with adjustable leakage rate – Tubing 6 mm – Vacuum generator pilot line – Electrical and pneumatic connectors – Energy app license for FactoryViews – Software download Recommended learning material Complete overview Learning media MPS, see MPS 403-1 → page 270 For example: eLab courses – Energy Efficiency in Production Evaluations – Basics of Energy Efficiency User Guides – Commissioning Energy Efficiency Package – Integration of the Vacuum Generator – Integration of the Air-Saving Circuit 1 Single-phase energy measurement box 8129208 2 Three-phase energy measurement box 8130678 Also order: Energy monitoring package for CP systems, including PC and software D35002 IoT-Gateway 8172682
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