Festo 展示獨特創新解決方案於 2024 中國國際工業博覽會

疊片

您的需求：

動力電池生產線產能需求越來越高，尤其是電芯組裝階段，關鍵設備高速切疊一體機，單極片的組裝時間已接近 0.1s。在包 Mylar 入殼、焊接、氦檢等工位，高性能電缸以及總線閥島是 OEM & 終端客戶的首選。大負載的物流線對於性能優越可靠的阻擋缸也有較大需求。

應用場景：

動力電池電芯組裝段。

Festo 方案：

針對動力電池生產線多方面的需求，Festo 提供了多種解決方案以及高效能產品：

1. 高速閥 MHE + 不銹鋼儲氣罐 CRVZS 滿足高速切疊一體機對於真空抓取極片的需求，大流量 MHE4 最大切換頻率可達 210 Hz；CRVZS 同時兼具安全認證​​與 CE 認證，滿足海外線的需求。

2. 創新設計的 ELGD、高性能 ESBF、緊湊型 EGSC 滿足客戶對高速抓取、大負載提升、安裝空間的要求。

3. 新一代閥島平台 VTUX，四種全新組合提供不同應用場景更多的選擇空間。

4. 單體 DFST 最大可滿足 800 Kg 負載的需求，基本滿足目前的需求。

Cylinder synchronization control

Your requirements:

Semiconductor wafer cleaning equipment typically requires adaptation to wafers of different sizes, such as 6 inches, 8 inches, or 12 inches, and requires a protective bowl that can stably stop at multiple positions; At the same time, multiple liquid medicines will be used in the cleaning process, and it is necessary to ensure that the liquid medicines are independently controlled, collected, and free of cross contamination. Multiple sets of protective bowls need to cooperate to complete the cleaning work.

Application scenarios:

Wet cleaning process for semiconductor wafers

Festo Solution:

• Adopting a 2-channel customized piezoelectric valve VTEP to precisely control the synchronous movement of 2 low friction cylinders, achieving continuous adjustment of speed and position during the lifting process of large-sized wafer cleaning protective bowls; Multiple groups can be used together to meet the actual application needs of customers.
• Use an electric cylinder with protective function to provide swinging and moving feed for the cleaning nozzle.

Intelligent E-filling

Your requirements:

With the development of the filling industry, more and more filling manufacturers are seeking flexible, multi position, and high-precision filling actuators.

Application scenarios:

Filling

Festo solution:

The electric filling system integrates non-standard electric cylinders and controllers, and can be independently programmed for filling processes. It has reserved IO and communication interfaces, which can directly receive signals such as flow rate and weight, achieving flexible multi position precise control. The integrated controller effectively improves the real-time performance of external signal feedback and internal data processing, making operation more efficient and reliable.

Hydrogen Electrolyser

Your requirements:

The transition from fossil fuels to renewable energy is the key to achieving net zero emissions. Sustainable production of hydrogen is becoming increasingly important in energy intensive industries. It is crucial to utilize renewable resources for power generation and hydrogen production, while ensuring efficiency and safety. Electrolytic cells are crucial for producing green hydrogen gas, as they can neutral decompose water carbon into oxygen and hydrogen gas. We enhance hydrogen production efficiency with our professional knowledge and automation solutions, and provide you with comprehensive support to create a sustainable future together.

Application scenarios:

Green hydrogen production automation

Festo solution:

Festo provides excellent solutions and high-performance products to meet the demand for green hydrogen production automation:

• The new generation digital platform VUTX is equipped with CPX-AP-A terminals and variable valve islands, providing high flexibility for machine layout. It can adopt traditional multi pin connection or AP communication connection new technologies.
• Combine DFPD, SRBC, SRBG, SRBC, CMSH to create the valve solution you need;
• The energy-saving module MSE6 detects pressure, flow rate, etc. through sensors to achieve the recording, energy-saving, and shutdown functions of compressed air.

High throughput pipetting solution

Application scenarios:

The high-throughput intelligent pipetting system is composed of modules such as sample loading, sample information recognition, automatic capping, automatic pipetting, and automatic capping, which can achieve full automation. The testing personnel will have zero contact with the sample, effectively reducing the workload of pre-processing and avoiding personnel operational errors. The high-throughput intelligent pipetting system will greatly improve the speed of sample processing.

Festo Solution:

• Two sets of three-axis cantilever systems were built using Festo standard electric cylinders, customized variable pitch modules, and compact Z-axis modules (17mm wide), equipped with Festo pipette DHOE and rotating grasping module EHMD, to achieve the entire sample pre-processing function.
• Right three-axis cantilever system: By perfectly combining Festo standard electric cylinder EGC/ELGC/EGSC with servo motor/stepper motor, high-speed and precise positioning of sample switch cover is achieved. Four compact rotating clamping modules EHMD are installed at the end of the Z-axis to achieve simultaneous opening and closing of four sample tubes.
• Left three-axis cantilever system: By using Festo standard electric cylinder EGC, customized variable pitch module, and 4 compact Z-axis combined with servo motor/stepper motor, the pipette can quickly suck and discharge liquid. Installing four DHOE pipettes on the customized variable distance module and compact Z-axis allows for equidistant and independent or simultaneous up and down movement of the four pipettes for liquid suction and dripping functions.
• This solution is a model of Festo's joint application of gas control, liquid control, and electric drive "golden partner".

AX for automation

Your requirements:

How to determine the operating status of equipment, especially the reliability of key process related equipment, to avoid losses caused by unplanned shutdowns, while fully utilizing the service life of equipment components and avoiding waste. This is another important topic in automated production besides safety, efficiency, and digitization.

Application scenarios:

Production of power motors, batteries, and automotive components.

Festo solution:

The Festo AX artificial intelligence solution can be used not only to evaluate the operational status of pneumatic and electric components, but also to assess the status of key dimensions, such as the diameter of locating pins and the position of locating surfaces. This evaluation is based on the AI model, which detects the current state and predicts the future period to ensure the good operation of the equipment.

• In addition to energy efficiency management functions, MSE6-C2M can also evaluate the airtightness of gas path systems and detect leaks.
• The ELGD is designed with built-in protection to ensure better service life under different working conditions.
• CPX-AP-A-VTUX is a platform for gas electric fusion, which also provides data for AX, including valve switching times, to construct digital models