This transformation becomes particularly clear in day-to-day operations: model cycles are shortening while complexity is constantly increasing. Engineering phases are under significant time pressure, while technical requirements and integration efforts continue to grow. Production systems must be designed consistently worldwide and operate reliably across multiple locations.

At the same time, safety requirements are getting stricter as the demand for is intensifying. Functional safety must not be treated as an afterthought; it must be an integral part of high-performance system architectures from the outset.

And yet one thing remains constant: production cannot stop. OEE, TCO, and system availability are not abstract metrics – they determine efficiency and competitiveness every single day.

That is why we develop production systems that systematically reduce complexity and make technical connectivity transparent. In doing so, we create the foundation for automated production lines in the automotive industry that can be scaled globally and operated reliably.

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How functional safety, electric automation, and digitally supported processes interact in practice is demonstrated in the success story of Hahn Automation. Together with Festo, a modular and scalable testing system was developed that combines electrical, mechanical, optical, and leak testing within a single platform.

The precise Festo handling system accurately positions testers and cameras for full inspections. At the same time, the coordinated system architecture reduces interface complexity, accelerates commissioning, and increases reliability in series production.

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