Electric Automation Solutions Portfolio by Festo
At Festo, we provide a comprehensive electric automation solutions portfolio designed to enhance precision motion control across various industries. Our offerings include servo drives, electric actuators, motion control systems, and PLC automation software. Each product is engineered for seamless integration into modern industrial automation systems.
By combining advanced technology with user-friendly interfaces, our solutions improve electric motion systems, making them ideal for assembly automation, handling systems, and control & automation systems.
Power Up Webinar Series
Learn how your machines can benefit from electric motion with how-to-webinars. Watch a demonstration on various electric motion engineering tools and feel empowered to commission your own projects. Simply register for any of the webinars to gain instant access to watch.
Register here: Festo's Power Up Webinar Series
Regardless of whether it involves linear movement, rotation, gripping or stopping: our electromechanical axes and modules leave nothing to be desired.
Take advantage of the full flexibility of our perfectly matched servo drives and servo motors by integrating them directly into virtually any automation environment.
Create free space with the I/O system and motion control solutions from Festo: integrated directly and completely into higher-level control concepts or as a flexible and modular solution for comprehensive automation concepts.
Solve simple or complex 2D and 3D handling tasks with our pre-assembled systems and configure your solution in just 20 minutes with the Handling Guide Online.
Each application requires different mechanical motions – either linear or rotary. The mechanical modular system from Festo is extremely diverse and offers all the common mechanical motion mechanical systems with interfaces that match one another as well as the workpiece and the motor. Discover our highlights for the best mechanical connectivity, which are not only impressive because they can be combined easily and seamlessly, but also because of their attractive prices!
ELGD – the new generation of electric spindle and toothed belt axes
High rigidity, large feed forces and durable guide system
The powerful ELGD axis family with ELGD-BS screw actuator and ELGD-TB toothed belt drive can be easily used for a wide range of tasks in electromechanical automation technology. The broad portfolio with different sizes in Normal and Wide versions shines with high rigidity, large feed forces and a durable guide system.
1. Innovative guide technology developed in-house with optimized axis design
- Very high stiffness and above-average load capacity of the guide
- Almost vibration-free and very smooth slide movement, extremely long service life
2. Optimized profile design for best force flow and torque absorption
- Very high rigidity
- Long strokes up to max. 2.5 m for BS and 8.5 m for TB
3. Innovative solution with magnetic stainless steel cover strip
- Magnetic belt reversal without rubbing components on the outside
- Clean surface, no abrasion on the outside
- Minimized particle emission for use in cleanrooms
- Reduced penetration of dirt in difficult ambient conditions
4. Different toothed belt materials
- Polyurethane (PU2) with textile coating for long life and higher resistance to cooling lubricant fluids. Steel tension members enable transmission of high forces and very good dynamic controllability of the axis
- Polyurethane (PU1) without sheathing but with steel tension member for food applications
5. Two profile variants
- Normal: square profile cross-section with optimized design
- Wide: reduced profile height for smaller installation dimensions and more compact handling systems, high torsional stiffness with lower weight and reduced costs
6. Slide options (TB): longer slide and second free-moving slide
- For higher axial and lateral forces and higher loads
- Additional mounting options
- Reduced, split guide loads with second slide for longer service life
7. Extended slide optional (BS)
- For higher axial and lateral forces and higher loads
- Additional mounting options
8. Selectable motor position (TB)
- Freely selectable at two positions at the end of the axis
- Motor with cable connection can be mounted in 4 x 90° around its own axis
- Position can be changed at any time
9. Selectable motor position (BS)
- Motor mounting options: axial or parallel, each for right (MR) or left (ML) mounting
- Axial: motor can be mounted rotated in 4 x 90° around its own axis
- Parallel: mounting kit can be mounted in 3 x 90° and motor can be rotated in 3 x 90° around its own axis
10. Safety through optional sensing with inductive proximity switch
- Simple mounting without additional mounting material of up to 2 sensors in the profile groove
- Flush mounting without interfering edges outside the drive cross-section
Smart component selection for scalable and efficient electric motion systems
Choosing the right components is crucial for optimizing electric motion systems. At Festo, we offer a range of automation and control solutions that maximize scalability, efficiency, and industry compatibility.
Featured solutions
- Servomotors and stepper motors ensure precise motion control in speed-sensitive applications.
- PLCs and controllers provide automation systems with integrated communication systems for seamless industrial integration.
- Industrial communication systems, such as Ethernet, IO-Link, PROFINET, and EtherCAT, enable real-time data exchange.
- Electric actuators, including ball screw actuators and electric linear actuators, improve energy efficiency while maintaining precise motion control.
Scalability and efficiency in automation
Our modular systems architecture allows for easy expansion without costly redesigns. This ensures adaptability in evolving industrial automation systems.
At Festo, we integrate Industry 4.0 principles to optimize production through:
- Predictive maintenance powered by artificial intelligence.
- Connectivity with Industrial Internet of Things (IIoT) platforms.
- Decentralized automation for flexible and efficient operations.
- Intelligent motion controllers that adjust in real time to process demands.
To simplify implementation, we provide automation technology tools that guide engineers in selecting the right automation systems controls for their specific applications. Our solutions support smart connectivity, enabling smarter connections with existing factory automation systems while maintaining scalability and flexibility.
Here you can download all information as a compact PDF.
Ball screw axis ELGT for cantilever systems – economical, compact and rigid
Cantilever systems with the ball screw axis ELGT score top marks with their advantages in the electronics industry and in desktop applications as well as in battery production. But the ELGT can also hold its own in test and inspection systems, in small parts handling or in assembly systems.
Anywhere your production process requires it and where the conveying path should not be obstructed or where maximum compactness defines the machine layout, you are in the right place with the very compact and low-cost ELGT ball screw axes. Systems with ELGT can be ideally combined to 2D and 3D cantilever systems as well as directly combined with the linear axes ELGC or the mini slide EGSC.
- Double guide of the axis slide or extra-wide single guide for high rigidity and load capacity
- Guide and spindle drive covering and in hardcover design
- Very lightweight yet extremely sturdy connectors for the precise interconnection of all axes
- Cost-effective and simple position sensing using proximity switches and adapter kit for customary opto-electrical sensors in Asian markets
Toothed belt and spindle axes EGC – high load capacity and extremely rigid
The extensive series is characterized on the one hand by its maximum rigidity and load capacity for absorbing high loads and torques, especially in the heavy-duty versions EGC-HD. On the other hand, the axes excel with high maximum speeds and outstanding dynamics, especially for long strokes of up to 8.5 m.
Performance optimization with Festo technologies
Maximizing the efficiency of electric automation systems requires both advanced technology and a strategic approach. At Festo, we offer innovative solutions that help:
- Reduce industrial electrical equipment costs.
- Increase speed and precision in production processes.
- Improve process monitoring through automated diagnostics and predictive maintenance.
- Ensure seamless system integration for quick adaptation to new automation needs.
Maximum connectivity in hardware and software, the highest efficiency and simple operation with the servo motors and servo drives from Festo. They are the ideal link between your mechanics and control technology and can be commissioned quickly and easily as a complete drive system with the Festo Automation Suite. Assemble your own electrical combination that meets the exact requirements of your application, regardless of your electromechanical system and control environment – perfectly integrated with electrical connectivity from Festo.
What is a servomotor and how does it optimize motion control systems?
A servomotor is a high-precision electric motor designed to control motion control systems in industrial automation. Unlike traditional motors, servomotors use a feedback system to adjust position and speed in real time. This allows for precise movement in applications such as assembly automation, robotics, and handling systems.
In electric automation, servo motor motion control ensures accuracy in operations that require exact positioning, such as cantilever systems, CNC machinery, and packaging lines. When paired with servo drives, servomotors synchronize seamlessly with other factory automation components, enhancing overall performance.
Advantages of servomotors in electric motion systems
- Delivers high precision and fast response in motion control technology.
- Optimizes resource efficiency, reducing energy consumption.
- Supports advanced technology for modern automation needs.
Requires minimal maintenance due to its robust design.
Servo drive CMMT and servo motor EMMT-AS
Extremely compact and can be applied universally
The CMMT-AS is one of the most compact servo drives in the area of low-voltage controllers. The price and size optimized servo drive stands for highly dynamic and precise point-to-point and interpolating movements. The CMMT-ST extra-low voltage controller is available for simple, highly economical positioning tasks and motion solutions with low power requirements.
Both servo drives can be seamlessly integrated into Ethernet-based system environments, for which control-specific function blocks are available for download. One important plus of the CMMT family is the simple and error-free commissioning in just a few minutes and in just a few steps via Festo Automation Suite.
Compatible with the CMMT-AS, the AC synchronous servo motor EMMT-AS is impressive with its very good controllability and path accuracy in positioning tasks for all types of demanding and dynamic applications. And the connection of the EMMT-AS to the CMMT-AS through the one cable plug solution (OCP) reduces the amount of installation work required in your machine while also saving space.
Compact and economical, easily installed and conveniently connected
- Multiprotocol: the desired Ethernet protocol can be selected in the Festo Automation Suite or directly on the servo drive
- Space-saving in the control cabinet
- All connections and the operating panel CDSB are at the front and on top of the drive with the CMMT-AS
- CMMT-ST is 50% more compact than the smallest servo drive CMMT-AS
- The extremely compact size, depth and height of the drive: one of the smallest servo drives compared to its competitors
- Unique high-density assembly of the drive thanks to the easy series connection
Good to know: combining low-voltage and extra-low voltage servo drives for high performance and excellent economic efficiency
The servo drives CMMT-AS (low voltage servo drive) and CMMT-ST (extra-low voltage servo drive) can be perfectly combined due to their common platform concept, allowing each individual movement of the application to be optimally designed and operated. The CMMT-ST also covers the power spectrum from below 50 W up to 300 W and the CMMT-AS enable outputs of between 350 W and 6.5 kW, or in the future 12 kW. In addition, this optimizes the required space in the machine and especially in the control cabinet. The same fieldbus interfaces and the seamless, consistent integration into an Ethernet-based system environment offer simple and convenient project engineering and handling of the entire servo drive family.
Installation and control concepts influence each other. This means that architectures must be cleverly networked to achieve seamless connectivity. Whether you want a stand-alone control concept with motion control and remote I/O for more modularity and freedom in the system layout, perfect networking of I/O system and control solution with other common control concepts, or perfect, seamless integration into your system environment with Ethernet-based protocols: Everything is possible. We call it intelligent connectivity.
What is a PLC and what is its role in electric automation?
A PLC (programmable logic controller) is an electronic device designed to automate industrial processes. It controls machines and systems through programming, acting as the brain of an electric automation system. By executing commands based on information received from sensors and other input devices, PLCs optimize efficiency and improve reliability in automation systems.
In electrical control systems, PLCs play a key role in managing production processes, reducing human error, and increasing productivity. Their ability to operate in real time, withstand harsh industrial environments, and integrate seamlessly with remote I/O systems makes them essential for smart factory solutions and industrial automation systems.
Benefits of using PLCs in electric automation
- Improves efficiency and precision in automation systems for precision control.
- Provides flexible programming for different industrial applications.
- Reduces downtime through real-time diagnostics.
- Easily integrates with automated control systems and industrial motion systems.
Decentralized automation with remote I/O: the system
System topology :
Starting from the bus interface, one or two lines can be set up using the daisy chain principle. In the future: star and tree topology.
Fieldbus Communication:
Connection to the higher-level control system via Ethernet-based bus protocols as well as EtherCAT and PROFIBUS.
AP System Communication:
The AP communication technology combines a host PLC with IO-Link® devices, digital and analog inputs and outputs, and data transfer to the cloud in a simple package.
IO-Link® Communication:
Several IO-Link® masters with up to four IO-Link® devices can be connected to one bus interface, which theoretically allows up to 316 IO-Link® devices per bus interface within the given system limits.
Decentralized automation with remote I/O: CPX-AP-I
With CPX-AP-I, you get an efficient, open and expandable remote I/O system. You can directly integrate powerful I/O modules, existing valve manifolds and a wide range of IO-Link® devices and electric actuators into the most important host systems. And based on the innovative AP system communication, the remote I/O system ensures continuous communication from the workpiece to the cloud. The ideal fields of application for the CPX-AP-I remote I/O system are uses with limited installation space, such as in assembly machines or modular machine and system designs, in handling and tool changing systems, and in moving applications where low weight and a small installation space are important. Or whenever fast manufacturing processes with real-time communication are involved. And much more.
- Real-time capable: bus cycle times of up to 250 µs
- Communicative: direct integration in EtherCAT, PROFIBUS and Ethernet-based networks
- Powerful: up to 500 modules on one bus interface in the final configuration
- Unique: direct integration of existing Festo valve manifolds
Decentralized remote I/O terminals: CPX-AP-A
The automation system CPX-AP-A is an extension of the remote I/O system CPX-AP and the successor to the formidable CPX terminal-based I/O and integrated valve platform. CPX-AP-A combines inputs, outputs, IO-Link® masters, and pneumatic valves onto a single, integrated, remote I/O terminal. Each terminal can connect to other CPX-AP-A terminals as well as CPX-AP-I remote I/O modules over the common AP backplane communication string, enabling near-infinite possibilities and an unprecedented level of flexibility in system topology. With real-time data rates of 200 Mbps, up to 15 modules per terminal, bus interfaces that support the most important industrial networking protocols, and functionality that extends data connections into the cloud, CPX-AP-A provides the ultimate in remote I/O and valve connections for the most demanding machines and system designs.
- Expandable: up to 15 modules per terminal including I/O and valves
- Flexible: mix-and-match CPX-AP-A terminals and CPX-AP-I modules via the common AP backplane communication technology, all under one bus interface
- Easy: seamless integration into the most common host environments
- Powerful: direct integration of Festo valve manifolds, on-terminal or via AP cable
Seamless integration of Festo products into existing automation systems
Upgrading industrial electrical systems does not always require a complete equipment overhaul. Festo solutions are designed for seamless system integration, ensuring compatibility while reducing implementation costs.
- Our products comply with major automation systems communication standards, including IO-Link and Ethernet, for efficient integrated systems solutions.
- Smart connect software simplifies setup, making it adaptable to various industrial control solutions.
Our solutions also support hybrid automation systems, combining pneumatic and electric actuators to facilitate smooth transitions without productivity loss. Additionally, remote I/O and modular systems allow for process integration without extensive redesigns, improving overall automation technology.
By leveraging smart connectivity and integrated communication systems, our solutions enhance process monitoring, enable early fault detection, and automate parameter adjustments. This results in greater motion control efficiency. Standardized automation and control protocols simplify installation, reducing costs associated with cabling and maintenance.
For an efficient control solution, Festo provides expert technical support, ensuring smooth system integration that maximizes efficiency and productivity.
Configuration and programming of electric automation solutions
Fast and efficient configuration and programming are essential for effective industrial automation systems. Our solutions include intuitive automation technology tools that enable:
- Programmable logic controller (PLC automation) using IEC 61131-3 standard languages.
- Graphical interfaces and digital assistants for configuring motion control systems.
- Simulation tools that minimize errors and optimize setup times.
- Smart connectivity with integrated process systems to enhance data-driven decision-making.
These tools empower businesses to improve motion control technology without requiring specialized programming expertise.
Handling systems – pre-assembled and tested
Our pre-assembled systems provide you with a fast and reliable complete solution for your application that is fully assembled, tested and perfectly coordinated – electric, pneumatic, or a mix. Includes energy chain for cable and tubing, connection technology and matching servo drive package.
The modular and scalable systems
- 1D single-axis systems
- 2D Linear and planar surface gantry
- 3D Three-dimensional gantries and cantilever systems
include on the one hand very compact and cost-efficient solutions or excel with high mechanical rigidity and robust designs – whether for lightweight or heavy payloads or for large workpieces and very long strokes.
Learn more about handling systems and robots in this whitepaper
Maintenance and support for electric automation equipment
Ensuring the continuous operation of industrial automation systems requires proper maintenance and support. At Festo, we provide specialized support systems and maintenance services, including:
- Remote I/O systems diagnostics and real-time technical assistance.
- Training programs for preventive and corrective maintenance.
- Fast delivery of authentic replacement parts.
- Predictive maintenance solutions that prevent unexpected failures.
Our team of industrial automation engineers is available to provide expert guidance, helping companies maintain optimal factory automation performance while ensuring long-term reliability in precision motion control systems.
Handling Guide Online - sizing industrial robots
Configure the right industrial robot, from a single-axis solution to a 3D gantry, quickly and easily with the Handling Guide Online. All you have to do is enter the axis definition, payload, etc. and in just 20 minutes you have a perfect, ready-to-order systems. We supply it together with CAD data and commissioning files, ready to install or partially assembled.
Electric Motion Sizing (EMS)
This tool helps you finding a perfectly dimensioned combination of electric or eletromechanic drive components based on your application needs. After entering only a small set of parameters the tool will recommend the best product combinations out of several million combinations within seconds.
Important Downloadable Brochures and Flyers
The technology from the point of view of our product managers
"With our Simplified Motion Series, we have managed to combine the simplicity of pneumatics with the advantages of electric drive technology. This enables our customers to solve the simplest motion and positioning tasks electrically at a low cost."
Bernd Schäfer
Product Management Electric Actuators, Festo SE & Co. KG
"The decentralized remote I/O system CPX-AP-I plays a central role in networking your machine and at the same time prepares you for the requirements of the digital factory of tomorrow. Easily integrated into your control environment, the CPX-AP-I networks sensors, valve manifolds or electric actuators seamlessly, whether digital, analog or IO-Link."
René Neumann
Product Management Controls, Festo SE & Co. KG
"Thanks to its electrical connectivity, our customers can easily integrate the CMMT low and extra-low voltage controllers, from under 50 W today to 6 kW and soon up to 12 kW, directly into their Ethernet-based control systems – i.e., PROFINET, Ethernet/IP, EtherCAT and Modbus networks."
Tim Otto
Product Management Electric Drives, Festo SE & Co. KG
FAQS:
What is an electrical component in automation?
An electrical component in industrial automation systems is any device that is part of an automated control system, enabling quality control, communication, or actuation of production processes. Common examples include electric actuators, servomotors, speed regulators, sensors, programmable logic controllers (PLCs), and industrial control solutions. These elements work together to ensure production efficiency, resource optimization, and industrial safety.
What is electrical automation, and how does it improve industrial processes?
Electrical automation refers to the use of electromechanical automation and automation technology to optimize manufacturing automation systems. By integrating control & automation systems, sensors, electric actuators, and industrial communication protocols such as IO-Link, EtherCAT, or PROFINET, energy efficiency is improved, workplace ergonomics is enhanced, and operational costs are reduced. This technology facilitates technological innovation and enables a faster, more flexible, and precise production process, aligning with Industry 4.0.
What are the advantages of electrical automation compared to other systems?
Compared to pneumatic or hydraulic systems, electrical automation offers key advantages in resource optimization, cost reduction, and energy efficiency. Its higher precision motion control allows automation systems for precision control, reducing waste and improving product quality. Additionally, by eliminating the use of compressors or fluids, it minimizes maintenance costs and environmental impact. Electrical industrial automation also provides flexibility in programming, making it easier to adapt to production changes.
What components are essential in an electrical automation system?
An electrical automation system consists of several key elements: electric actuators such as motors and servomotors, which enable precision motion control; controllers and PLCs, which manage automation systems controls and facilitate system integration; sensors and measurement devices, which provide real-time data for continuous improvement; industrial communication protocols such as IO-Link, EtherCAT, and PROFINET, ensuring connectivity between devices; and speed regulators and servo drives, which optimize energy efficiency and system speed.
How can energy efficiency be improved with electrical automation technology?
The automation of production processes with electric automation systems allows for a reduction in energy consumption through various strategies: high-efficiency electric actuators and servomotors minimize energy losses; energy recovery systems reuse the energy generated by braking or inertia; smart controllers adjust power consumption according to process demand; and process monitoring optimizes scheduling and detects energy-saving opportunities.
What is the role of servomotors in electrical automation?
Servomotors are essential in industrial automation systems as they provide precise, fast, and controlled motion in applications such as material handling, assembly automation, and robotics and automation. Their ability to operate with real-time feedback allows motion control systems to make adjustments instantly, ensuring optimization of the product life cycle. Additionally, they offer energy efficiency and operational cost reduction, thanks to their low maintenance and high performance.
How does industrial communication work in electrical automation?
Industrial communication is key in process automation, as it enables system integration in factory automation solutions. Through communication protocols such as IO-Link, EtherCAT, or PROFINET, sensors, electric actuators, and controllers exchange real-time data, which improves process monitoring, production efficiency, and predictive maintenance capabilities.
What are the most common applications of electrical automation in the industry?
Electrical automation is applied in multiple industrial sectors. In the automotive industry, it is used in assembly automation, industrial manipulators, and robotic process automation to optimize production. In logistics, it facilitates the transportation and sorting of goods through handling systems. In manufacturing, it is key in processes such as cutting, welding, and assembly. In the electronics industry, it enables the efficient production of circuits and electrical components. In metallurgy and mining, it is used for machinery control and resource optimization.
How to integrate electrical automation into existing systems?
To integrate electrical automation into existing systems without the need to replace the entire infrastructure, it is essential to assess the compatibility of current control systems and communication protocols. The implementation of standard interfaces such as IO-Link facilitates integration, while the use of programmable controllers (PLCs) allows for managing both new and old equipment. Additionally, optimizing system programming contributes to improving production efficiency and reducing operational costs.
How to choose the best electrical automation solution for my company?
When choosing the best electrical automation solution, several key factors must be considered. It is essential to analyze process requirements, such as precision motion control, workload, and industrial safety. Compatibility with existing infrastructure and ease of integration with automation systems should also be evaluated. Energy efficiency and long-term operational costs are determining factors, as well as scalability, ensuring that the automation systems offer flexibility for future production needs.
What are the steps to implementing an electrical automation system in a factory?
The implementation of an electrical automation system in a factory follows a series of steps. First, a current process analysis must be conducted to identify efficiency improvement and cost reduction opportunities. Then, automation objectives must be defined, such as resource optimization or system integration. Selecting the right automation components, such as electric actuators, sensors, and controllers, is crucial. Subsequently, the system architecture is designed, considering connectivity through industrial communication protocols like PROFINET. Once installed, tests and adjustments are performed to ensure compliance with automation and control requirements. Finally, training personnel in the use and maintenance of the system guarantees its optimal performance and continuous improvement.