24-month Festo Didactic warranty → www.festo-didactic.com 24 25 Learning factories > Pallet circulation > CP Lab CP Lab 410-1 with ten application modules – Magazine application module – Analog measuring application module – Drilling application module – Output application module – Magazine application module – Press application module – Pick-by-Light application module – Label printer application module How the system works The CP Lab 410-1 system represents a networked production system, consisting of ten pallet transfer systems with different, application modules. Prerequisites for creating the following process sequence after linking and starting a batch size 1 routing: – The magazine module provides a housing shell. – The quality data collection is performed using the measuring module’s analog distance sensors. – The drilling module performs an order-based, simulated drilling operation on the front shell. – The Pick-by-Light module enables flexible, complete assembly with worker guidance. – The camera module is used for quality assurance and assembly control. – As an additional assembly step, the magazine module places the rear shell on top. – The press module finalizes the product through the pressing process. – The turning module turns the workpiece to prepare it for printing on the front and back. – The label printer provides the product with a QR code and a customized label. – The output module performs the process end: workpiece output. Camera application module – Vision system – Quality assurance Turning application module – Process variance – Conditional operation Learning factories > Pallet circulation > CP Lab Recommended learning material Courseware Complete overview → Page 270 For example: eLearning courses – Introduction to Industry 4.0 – Metal Working: Drilling eTheory courses – CIROS – First steps – AAS – Communication Architecture of I4.0 eLab courses – Virtual Commissioning with NX MCD – PLC Programming for IIoT Systems Evaluations – Basics of Plant Visualization with HMI – Basics of Virtual Commissioning with NX MCD – AAS – Communication Architecture of I4.0 User Guides – Introduction to CAD Design with NX CP Lab 410-1 8092836 Main components: 10x Pallet Transfer System 1x Magazine application module I 1x Analog measuring application module 1x Drilling application module 1x Pick-by-Light application module 1x Camera application module 1x Magazine application module II 1x Press application module 1x Turning application module 1x Label printer application module 1x Output application module 10x Switch 10x Power supply unit 10x Trolley 1x Workpiece set Services for CP Lab 410-1 Installation and commissioning, 2 days 609403 Technical instruction, 3 days 609406 Training content – CP Lab design and layout: – Sensors/actuators – Process modules – Conveyor belt – Network – Process and operations management level – Recording information using intelligent sensors – Control using PLC – Communication based on bus technologies – Binary pallet identification – RFID identification – Flexible production, one-off orders – Quality management and SPC – QR code, UID – Quality assurance with camera – Plug & produce: quick integration of new application modules using cyber-physical systems Technical data – Operating pressure: 600 kPa (6 bar) – Dimensions (W x D x H): approx. 3900 x 1800 x 1800 mm MES training content – Define and edit order workflows and process plans – Read orders and update status – Sort order lines – Write goods carrier allocations to the order – Create a material master, incl. workpiece graphics – Add machines, incl. power consumption – Add warehouse data and material buffers – Add and manage customer data – Define system layouts with icons – Generate OEE, SPC and malfunction reports, incl. graphics Included software – 1x MES4 for CP Lab with six network licenses, incl. 1x PC with TFT monitor – 1x CIROS Studio with six network licenses Educational, the professional working tool for creating simulation models – 1x CP Lab Model Library for CIROS
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