24-month Festo Didactic warranty → www.festo-didactic.com 34 35 Learning factories > Single workpiece flow > MPS 400 Brief description The MPS 403-1 learning factory consists of the MPS 400 system modules Distributing Pro, Joining and Sorting Inline. The system modules are networked with the MES, equipped with RFID writing/reading devices and intelligent IO Link-based sensors, and form an autonomous system. MPS 403-1 R contains a Robotino in addition to the system modules mentioned, and therefore expands the learning topics to include the field of mobile robotics and related topics in production. Process Processing in the learning system begins when a production order is entered by means of an intuitively designed MES user interface. The first station separates workpieces out of three level-monitored stacking magazines and then writes data onto the corresponding RFID tags. The downstream Joining station reads the RFID tag and, depending on the production order, joins a top part to the workpiece. In the process, it can either add a simple cover or, after the appropriate conversion, an intelligent microcontroller to the basic body of the workpiece. The third Sorting station distributes the workpieces into two slides or passes them on to additional stations downstream, according to the order and quality control. The learning factory can be can be divided into several parts, with Robotino then transporting workpieces as a mobile robot between one production cell and the next (MPS 403-1 R). MPS 403-1/MPS 403-1 R Compact all-round learning factory Mechatronics and Industry 4.0 Machine learning As a subfield of artificial intelligence with a wide range of possible applications in production, machine learning is increasingly becoming a part of industrial practice. IIoT retrofitting An IIoT system based on a microcomputer and a webcam offers the students new perspectives for innovative business models by retrofitting existing industrial systems. Cutting-edge technologies and algorithms from the field of machine learning are used in the process. The course material focuses on the practical application of these kinds of algorithms without the need to introduce complex theory. Learning factories > Single workpiece flow > MPS 400 MPS 403-1 8130882 MPS 403-1 R, 230 V 8160311 MPS 403-1 R, 110 V 8160310 Essential components: MPS 400 Distributing Pro System building block 8129394 MPS 400 MPS 400 Joining System building block 8129125 MPS 400 Sorting Inline System building block 8129438 MPS 400 Robotino System building block (MPS 403-1 R), 230 V 8159801 MPS 400 Robotino System building block (MPS 402-1 R), 110 V 8159799 Recommended accessories: 1x Networks and IT Security, Equipment set TP 1333 → Page 132 1x Machine Safety, Equipment set TP 1321 → Page 204 1x Machine Safety mounting kit for MPS, Equipment set TP 1321 → Page 205 1x Energy efficiency package for MPS 403 → Page 139 IO Link and OPC-UA The students learn all about intelligent IO Link-based laser, ultrasound and capacitive sensors, get to know their advantages when compared with conventional sensors, and are then able to address, interpret, and service them and integrate them into production systems. The basic principles of PROFINET and OPC-UA are also taught in addition to IO Link. This gives the students a solid introduction into the most important network-based protocols in automation environments. Technical data – Dimensions (W x D x H): approx. 1400 x 700 x approx. 1705 mm (variable height) Training content – Networking multiple stations, controllers, and I/O units with an MES-centered software environment via network-based protocols (OPC-UA, IO Link, PROFINET, TCP-IP, Node-RED) – Programming industrial touch panels and familiarity with modern human/machine interfaces such as augmented reality and web interfaces – Familiarity with RFID and network technology, and intelligent IO Linkbased sensors – Learning about new business models using IIoT retrofitting by means of a webcam and microcomputer as well as learning the use of machine learning algorithms – Production of customized products using production orders developed through an online store – Vacuum and parallel gripper technology as well as retrofitting production plants – Basic principles of mobile robotics in the production environment (MPS 403-1 R) Recommended learning material Complete overview → Page 270 For example: eLearning courses – Introduction to Industry 4.0 eTheory courses – Introduction to Robotics – From Maintenance to Smart Maintenance eLab courses – From Object Identification to Product Memory with RFID – Plant Visualization with HMI – Smart Sensors for Smart Systems – Industrial Communication with PROFINET – Industrial Communication with OPC UA – Plant Control and Commissioning with MES – Energy Efficiency in Production – IT Security for Production Systems – Autonomous Mobile Robotics with Robotino 4 – CIROS – Basics of 3D Simulation Evaluations – Basics of PROFINET – Basics of OPC UA – Basics of MES – Basisc of Energy Efficiency Touch panel The training system teaches how to program touch panels with a structured display of all relevant information. This involves not only the visual preparation of live data from the system, but also ways of controlling and interacting with the system. Accessories In addition to a digital simulation box, a digital interface (EasyPort) and a FluidSIM license are also included. This allows the components to be controlled in a number of different ways, e.g. via a PLC, using the simulation box, or simulation software. Siemens SMSCP Essential components SMSCP Level 1: MPS 403-1 8130882 EasyPort 548687 FluidSim Pneumatics 8148657 FluidSIM Electrical engineering 8148659 Simulation box, digital/analog 526863 Error simulation box 8074292 Additional components extension from SMSCP Level 1 to Level 2: MPS 400 Measuring Pro System building block 8137077 Equipment set TP 1321: Machine Safety 8112539 Equipment set TP 1321: Machine Safety mounting kit for MPS 8131471 Networks and IT Security, Equipment set TP 1333 8127829 MPS PA Compact Workstation (230 V) C41025 Information for commissioning and troubleshooting the MPS 400 is available here:
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