24-month Festo Didactic warranty → www.festo-didactic.com 36 37 Learning factories > Single workpiece flow > MPS 400 Brief description The MPS 404-1 learning factory consists of the MPS 400 system modules Distributing Pro, Joining, Measuring Pro and Sorting Inline. The system modules are networked with the MES, equipped with RFID writing/reading devices and intelligent IO Link-based sensors, and form an autonomous system. MPS 404-1 R contains a Robotino in addition to the system modules mentioned, and therefore expands the learning topics to include the field of mobile robotics and related topics in production. Process Processing in the learning system begins when a production order is entered by means of an intuitively designed MES user interface. The first station separates workpieces out of three fill level-monitored stacking magazines and then writes data onto the corresponding RFID tags. The downstream Joining station reads the RFID tag and, depending on the production order, joins a top part to the workpiece. In the process, it can either add a simple cover or, after the appropriate conversion, an intelligent microcontroller to the basic body of the workpiece. The Measuring Pro station uses a tactile method to measure the height or fill level of a workpiece, as well as its weight. The Rotary/lifting module moves the workpiece between the Measuring modules and the belt. Depending on the results of the measurement, the workpieces are then passed to a station downstream or discharged from the process on a separate slide. The Sorting station distributes the workpieces into two slides or passes them on to additional stations downstream, according to the order and quality control. The learning factory can be divided into several parts, with Robotino then transporting workpieces as a mobile robot between one production cell and the next (MPS 404-1 R). MPS 404-1/MPS 404-1 R The complete production in learning format IIoT retrofitting An IIoT system based on a microcomputer and a webcam offers the students new perspectives for innovative business models by retrofitting existing industrial systems. Cutting-edge technologies and algorithms from the field of machine learning are used in the process. Machine learning As a subfield of artificial intelligence with a wide range of possible applications in production, machine learning is increasingly becoming a part of industrial practice. The course material focuses on the practical application of these kinds of algorithms without the need to introduce complex theory. Learning factories > Single workpiece flow > MPS 400 MPS 404-1 8150260 MPS 404-1 R, 230 V 8160313 MPS 404-1 R, 110 V 8160312 Essential components: MPS 400 Distributing Pro System building block 8129394 MPS 400 MPS 400 Joining System building block 8129125 MPS 400 Measuring Pro System building block 8137077 MPS 400 Sorting Inline System building block 8129438 MPS 400 Robotino System building block (MPS 403-1 R), 230 V 8159801 MPS 400 Robotino System building block (MPS 402-1 R), 110 V 8159799 Recommended accessories: 1x Networks and IT Security, Equipment set TP 1333 → Page 132 1x Machine Safety, Equipment set TP 1321 → Page 204 1x Machine Safety mounting kit for MPS, Equipment set TP 1321 → Page 205 1x Energy efficiency package for MPS 403 → Page 139 IO Link and OPC-UA The students learn all about intelligent IO Link-based laser, ultrasound and capacitive sensors, get to know their advantages when compared with conventional sensors, and are then able to address, interpret, and service them and integrate them into production systems. The basic principles of PROFINET and OPC-UA are also taught in addition to IO Link. This gives the students a solid introduction into the most important network-based protocols in automation environments. Touch panel The training system teaches how to program touch panels with a structured display of all relevant information. This involves not only the visual preparation of live data from the system, but also ways of controlling and interacting with the system. Industrial measuring technology A measuring unit with a tactile measuring tip, which measures the height of workpieces with different geometries, gives the students access to industrial measuring technology in the production sequence. A strain gauge with a corresponding measurement amplifier broadens and consolidates knowledge of industrial measuring technology and provides a foundation for subsequent learning such as with statistical process control. Training content – Networking multiple stations, controllers, and I/O units with an MES-centered software environment via network-based protocols (OPC-UA, IO Link, PROFINET, TCP-IP, Node-RED) – Programming industrial touch panels and familiarity with modern human/machine interfaces such as augmented reality and web interfaces – Familiarity with RFID and network technology, and intelligent IO Linkbased sensors – Learning about new business models using IIoT retrofitting by means of a webcam and microcomputer as well as learning the use of machine learning algorithms – Production of customized products using production orders developed through an online store – Vacuum and parallel gripper technology as well as retrofitting production plants – Capturing source data for statistical process control (SPC) – Tactile height measurement and weighing technology with strain gauges and measurement amplifiers – Basic principles of mobile robotics in the production environment (MPS 404-1 R) Recommended learning material Complete overview → Page 270 For example: eLearning courses – Introduction to Industry 4.0 eTheory courses – Introduction to Robotics – From Maintenance to Smart Maintenance eLab courses – From Object Identification to Product Memory with RFID – Plant Visualization with HMI – Smart Sensors for Smart Systems – PLC Programming for Smart Systems – Industrial Communication with PROFINET – Plant Control and Commissioning with MES – Energy Efficiency in Production – IT Security for Production Systems – Mobile and Autonomous Robotics with Robotino 4 Evaluations – Basics of PROFINET – Basics of OPC UA – Basics of MES – Basisc of Energy Efficiency User Guides – Quick Start – MES – Commissioning Energy Efficiency Package – Integration of Vacuum Generator Technical data – Dimensions (W x D x H): approx. 2100 x 700 x approx. 1705 mm (variable height)
RkJQdWJsaXNoZXIy MzE0OTAwNw==