254 255 → www.festo-didactic.com → www.festo-didactic.com Digital learning > eLearning Courses Value stream analysis and mapping Those who deal with value stream analysis and value stream mapping have one goal: to create production and production processes that achieve a true value stream. The purpose of value stream analysis is to make all the processes (from the initial request through to the delivery of the product) transparent. This can quickly highlight a significant potential for effective reshaping of processes. Poka Yoke Nowadays, Poka Yoke measures are an established part of quality assurance. Poka Yoke is a well-known principle, which originated in Japan. In Japanese, Poka Yoke means avoiding unintentional human error. Poka Yoke describes a principle that includes technical measures/equipment for preventing errors and eliminating them immediately. Lean Management/Lean Production From the table of contents: – Improving the value stream – Added value and value stream – Value stream analysis – Use of value stream analysis and value stream mapping – Working with value stream mapping methods – Overview of the ACTUAL situation – Example: The Cycle Accessories GmbH & Co. KG – Value stream mapping – The seven types of waste – The situation as it SHOULD be – Tasks and exercises Single use via Festo LX Order no. 8147912 Licenses via Classroom Manager VT Order no. 8038145 From the table of contents: – The story of Poka Yoke – Inclusion of the seven types of waste – The Poka Yoke system – Typical examples of human error – Basic elements of Poka Yoke – Error-oriented approach – Process-oriented approach – Production-oriented approach – Case studies – Tasks and exercises Single use via Festo LX Order no. 8147913 Licenses via Classroom Manager VT Order no. 8038146 Digital learning > eLearning Courses 5S – Workstation organization The objective of the 5S training program is to become familiar with methods for creating ideal, exemplary, well-organized workstations (both in industrial and administrative areas), where work can be carried out without unnecessary searching, long transport distances, and waiting times (i.e., waste-free). The basic principle of every highquality product or service is a clean and orderly working environment. Quality, as a basic customer need, has the highest priority at such value-added locations, and therefore contributes to securing the order. TPM – Total Productive Maintenance It is always better to act than to react. Bearing this in mind, many businesses strive to stabilize plant performance, and to introduce preventive maintenance. The term TPM stands for “Total Productive Maintenance.” The following results were achieved in industry processes thanks to the implementation of this method: a 40% increase in operating times, a 10% increase in machine speed, a 95% reduction in the number of unexpected machine downtimes, a 90% reduction in the error rate as well as an increase in productivity of up to 50% and an increase of almost 200% in ROI. However, in spite of the concept being very simple, many companies fail at the implementation stage. TPM requires meticulous planning as well as interlinking with other methods of the value added system; it should also be targeted at the specific conditions of employees and machines. 20% of TPM is therefore a technical challenge, while 80% of it is an organisational challenge. From the table of contents: – General basic principles – The 5S model – The seven types of waste – Visualization in 5S – The 5S audit and its application – 5S in production – 5S in administration – 5S workshop procedure Single use via Festo LX Order no. 8147914 Licenses via Classroom Manager VT Order no. 8038147 This training program explores what TPM is and how to implement this model in practice. Single use via Festo LX Order no. 8147915 Licenses via Classroom Manager VT Order no. 8038148
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