Process Automation and Water Management - Learning solutions for basic and advanced training

For tailored advice and product selection or configuration assistance, please contact a sales representative. 25 Three-Phase Separator Practical Training in the Crude Oil Separation Process System Configurations Two configurations are available: – Three-Phase Separator with basic pneumatic control for training operators; – Three-Phase Separator with Instrumentation, including smart devices, for training instrumentation technicians as well as process engineers. It is also possible to upgrade the basic pneumatic control system to a system with instrumentation using the instrumentation add-on. Industry-Relevant Skills The Three-Phase Separator demonstrates the fundamentals of oil separation, such as the effect of gravity, the effect of layer thickness, viscosity, retention time, density difference, vessel pressure, and oil/ water/gas ratio. This helps operators, instrumentation technicians, and process engineers to develop industry-relevant skills for successfully performing operation, troubleshooting, and maintenance tasks in the oil and gas industry. Observable Flow and Processes The vessel features standard zones of three-phase separators: inlet, flow distribution, gravity separation, and outlet. An inline mixer emulates crude oil by creating an emulsion with water, air, and oil. The separation process itself then begins. System with instrumentation shown with optional temperature transmitter and thermocouple The large, clear acrylic vessel and clear PVC piping allow for observation of flows and of internal components (diverter plate, perforated baffle plate, coalescing plates, weir plate, demister pad, etc.) during operation. This boosts student understanding of the process itself and the role of each component. Safety is ensured with an industrial pressure relief valve and a rupture disc. Festo Didactic is part of the Rockwell Automation Machine Builder Partner Program and has contributed to its University Partnership Program. → Video Industrial Instrumentation and Process Control > Three-Phase Separator

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