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Basic Safety Principles
Transient Suppression
In this Safety Application Note, the basic safety principle "transient suppression" according to ISO 13849-2 for valves and solenoid from Festo is described.
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1.10 09/01/2026
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Application NoteFile and language versions
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Basic Safety Principles
Protection of the control circuit
In this Safety Application Note, the basic safety principle "Protection of the control circuit" according to ISO 13849-2 is described.
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1.10 09/07/2026
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
STO, cat. 1, PL c; PUS, cat. 2, PL d; CH 1: 5/3 way valve, monitoring by limit switch drive; OTE: 3/2-way valve, closed
Safe Torque Off (STO), up to category 1, up to PL c; PUS, up to category 2, up to PL d; Channel 1 (working valve): 5/3-way valve, exhausted, electrically actuated, pilot actuated, mechanical spring, monitoring by limit switch drive. Output test channel (operation pressure): 3/2-way valve, closed, electrically actuated, pilot actuated, mechanical spring. Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.
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1.30 28/08/2024
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
Notes on Sistema Project Files
The safety application notes contain Sistema project files. Additional notes are given here which are to be taken into account when adapting them to a specific project.
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1.10 02/06/2023
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
SDI, up to category 1, up to PL c; PUS, up to category 3, up to PL e; CH 1 (working valve): 5/2 directional control valve, monostable, monitoring by limit switch drive;
CH 2 (operation pressure): 3/2 directional control valve, closed, monitoring pressure switch CH 2 (pilot pressure): 3/2 directional control valve, closed, monitoring pressure switch
STO, up to category 1, up to PL c; PUS, up to category 3, up to PL e; Channel 1 (working valve): 5/2 directional control valve, monostable, electrically actuated, pilot actuated, mechanical spring, limit switch drive Channel 2 (operation pressure ): 3/2 directional control valve, monostable, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch Channel 2 (pilot pressure ): 3/2 directional control valve, monostable, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch Safety Application Note with a possible implementation of the safety sub-functions SDI and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.
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1.30 25/08/2025
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
STO, up to category 1, up to PL c; PUS, up to category 3, up to PL e; CH 1 (working valve): 2x3/2 Directional control valve, monitoring by limit switch drive; CH 2 (operation pressure): 3/2 closed, mo
STO, up to category 1, up to PL c; PUS, up to category 3, up to PL e; Channel 1 (working valve): 2x3/2 exhausted, electrically actuated, pilot actuated, mechanical spring, limit switch drive Channel 2 (operation pressure ): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch Channel 2 (pilot pressure ): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.
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1.10 05/01/2024
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
Switch-off single valves
In this Safety Application Note, possible circuits for the safe switch-off of individual valves in the various categories and PL are given.
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1.20 20/05/2025
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
PUS, cat. 3, PL e; working valve (CH 1): 5/2-way, monitoring by limit switch drive; operation pressure ( CH 2): 3/2 closed, monitoring pressure switch
PUS, category 3, PL e; working valve (CH1): 5/2 bistable, electrically actuated, pilot actuated, monitoring by limit switch drive operation pressure (CH2): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch Safety Application Note with a possible implementation of the safety sub-function PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.
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V1.20 21/07/2026
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
PUS, up to cat. 2, up to PL d; CH 1 (working valve): 5/2-way, bistable, monitoring by limit switch drive OTE (operation pressure): 3/2 closed
PUS, category 2, PL d; Channel 1 (working valve): 5/2 bistable, electrically actuated, pilot actuated, monitoring by limit switch drive Output of test equipment OTE (operation pressure): 3/2 closed, electrically actuated, pilot actuated, mechanical spring Safety Application Note with a possible implementation of the safety sub-function PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.
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1.20 24/07/2026
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
SDE, cat. 3…4, PL e; PUS, cat. 3…4, PL e; SB: MS6-SV-…-D
SDE, up to category 3...4, up to PL e; PUS, up to category 3...4, up to PL e; Subsystem: MS6-SV-...-D Soft-start / quick-exhaust valve Safety Application Note with a possible implementation of the safety sub-functions SDE and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.
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1.30 04/12/2025
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
CCF Measures
This document provides recommendations for measures to prevent failures due to common cause (CCF) in accordance with ISO 13849-1, Annex F.
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1.10 17/08/2026
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Application NoteFile and language versions
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Circuits Safety Subfunctions Pneumatics
SDE, up to cat. 4, up to PL e; PUS, up to cat. 4, up to PL e; SB: MS6-SV-…-E
SDE, up to category 4, up to PL e; PUS, up to category 4, up to PL e; Subsystem: MS6-SV-...-E Soft-start / quick-exhaust valve Safety Application Note with a possible implementation of the safety sub-functions SDE and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.
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1.10 25/08/2026
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Application NoteFile and language versions
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Electromagnetic Interferences (EMI)
for safety-related circuits according ISO 13849
This application note presents basic information about electromagnetic environments to improve understanding of the requirements for safety circuits in ISO 13849-1 Annex L. It also describes measures that can ensure the immunity of a safety circuit.
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1.10 06/05/2026
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Application NoteFile and language versions
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Electromagnetic Interferences (EMI)
Interpretation ISO 13849-1, Annex L
This application note provides possible interpretations of Annex L of ISO 13849-1. The requirements are described in simpler language and supplemented where necessary.
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1.10 04/08/2026
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Application NoteFile and language versions
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Recommended circuits for safety sub-functions
Recommended circuits for safety sub-functions
A page with links to the recommended application notes with definitions and circuits for the pneumatic safety sub-functions in the Festo Support Portal.
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1.20 07/05/2024
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic
STO, PUS, Category 1, up to PL c
Application Note for the realization of the safety sub-functions safe torque off (STO) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for 5/3, 3/2 and 2/2 directional control valves.
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1.1 14/05/2019
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic
SSC, PUS, Category 1, up to PL c
Application Note for the realization of the safety sub-functions safe stopping and closing (SSC) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for 5/3, 3/2 and 2/2 directional control valves and delockable check valves.
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1.1 14/05/2019
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic
PUS, Category 1, up to PL c
Application Note for the realization of the safety sub-function prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for 5/2 directional control valves.
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1.4 14/05/2019
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic
SS1, STO, PUS, Category 1, up to PL c
Application Note for the realization of the safety sub-functions safe stop 1, time controlled (SS1-t), safe torque off (STO) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for 5/3, 3/2 and 2/2 directional control valves.
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1.0 14/05/2019
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic
STO, PUS, SLS, Category 1, up to PL c
Application Note for the realization of the safety sub-functions safe torque off (STO), prevention of an unexpected start-up (PUS) and safely-limited speed (SLS) with category 1 and up to PL c. This Application Note contains possible circuits for permanent oder switchable safely-limited speed (SLS).
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1.0 14/05/2019
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic
STO, PUS, SLT, Category 1, up to PL c
Application Note for the realization of the safety sub-functions safe torque off (STO), prevention of an unexpected start-up (PUS) and safely-limited torque (SLT) with category 1 and up to PL c. This Application Note contains possible circuits for permanent oder switchable safely-limited torque (SLT).
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1.0 14/05/2019
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic
SDI, PUS, Category 1, up to PL c
Application Note for the realization of the safety sub-functions safe direction (SDI) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for monostable 5/2 directional control valves.
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1.0 14/05/2019
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic SB, PUS, Category 1, up to PL c
Pneumatic SB, PUS, Category 1, up to PL c
Application Note for the realization of the safety sub-functions safe blocking (SB) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits together with the safety sub-functions safe torque off (STO) and safe equilibrium of torque (SET).
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1.10 19/09/2019
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Application NoteFile and language versions
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Safety Sub-Functions Pneumatic SET, PUS, Category 1, up to PL c
Pneumatic SET, PUS, Category 1, up to PL c
Application Note for the realization of the safety sub-functions safe equilibrium of torque (SET) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains a possible circuit for 5/3 directional control valves and pressure regulators.
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1.10 19/09/2019
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Application NoteFile and language versions
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Safety Subfunctions Pneumatics
Features of directional control valves
In safety-related pneumatic circuits, certain features of directional control valves should be taken into account. These can result in restrictions, but sometimes also enable interesting solutions.
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1.10 17/11/2023
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Application NoteFile and language versions
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Safety Subfunctions Pneumatics - Circuit
STO, cat. 1, PL c; PUS, cat. 1, PL c; CH 1: 5/3-way
Safe Torque Off (STO), up to category 1, up to PL c; Prevention of unexpected start-up (PUS), up to category 1, up to PL c; Working valve (CH1): 5/3-way, exhausted, electrically actuated, pilot actuated, mechanical spring; Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is a description, basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.
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1.60 21/07/2026
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Application NoteFile and language versions
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Safety Subfunctions Pneumatics - Circuit
PUS, cat. 1, PL c; CH 1: 5/2-way, bistable
Prevention of unexpected start-up (PUS), up to category 1, up to PL c; Channel 1 (working valve): 5/2-way, bistable, electrically actuated, pilot actuated; Safety Application Note with a possible implementation of the safety sub-function PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.
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1.60 21/07/2026
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Application NoteFile and language versions
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Safety Subfunctions Pneumatics - Circuit
SSC, cat. 1, PL c; PUS, cat. 1, PL c; CH 1: piloted check valve; 2 x 3/2-way, closed
Safe Stopping and Closing (SSC), up to category 1, up to PL c; Prevention of unexpected start-up (PUS), up to category 1, up to PL c; Channel 1: piloted check valve; 2 x 3/2-way, closed, electrically actuated, pilot actuated, mechanical spring; Safety Application Note with a possible implementation of the safety sub-functions SSC and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.
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1.40 31/08/2026
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Application NoteFile and language versions
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Safety Subfunctions Pneumatics - Circuit
SSC, cat. 1, PL c; PUS, cat. 1, PL c; CH 1: 2/2-way; 2 x 3/2-way
Safe Stopping and Closing (SSC), up to category 1, up to PL c; Prevention of unexpected start-up (PUS), up to category 1, up to PL c; Channel 1: 2/2-way, closed; 2 x 3/2-way, exhausting, electrically actuated, pilot actuated, mechanical spring; Safety Application Note with a possible implementation of the safety sub-functions SSC and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.
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1.30 14/05/2024
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Application NoteFile and language versions
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Safety Subfunctions Pneumatics - Circuit
SDI, up to cat. 1, PL c; PUS, up to cat. 1, PL c; CH 1: 5/2-way, monostable
Safe Direction (SDI), up to category 1, up to PL c;
Prevention of unexpected start-up (PUS), up to category 1, up to PL c; Working valve (CH1): 5/2-way, monostable, electrically actuated, pilot actuated, mechanical spring; Safety Application Note with a possible implementation of the safety sub-functions SDI and PUS. Included is a description, basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.
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1.30 31/05/2024
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Application NoteFile and language versions
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