

Electric Automation mobile on tour
Great Britain//
The Festo Electric Automation Mobile tours the UK from the 25th
September to the 6th October. The vehicle is fitted with Festo’s innovative electric
automation products, including our automation pyramid which describes a variety of
(electro)mechanical systems for most application requirements in automation. This also
shows our harmonised and scalable motor and controller range including suitable software
tools to support the hardware. Some highlights being that of the Optimised Motion Series
from Festo with dynamic displays showing how easy it is to select, connect and configure.
“The display vehicle allows us to demonstrate the latest technology innovations that help
end users, Original Equipment Manufacturers and system integrators improve equipment
design and operational performance,” says Warren Harvard – Product Manager for Electric
Automation at Festo. “By visiting our customers on site, we minimise the disruption to our
customer’s working day and avoid the inconvenience, time lost and costs of visiting trade
shows.”
Visitors on-board the display vehicle will be greeted by industry specialists ready to
discuss their specific application needs. “I am sure the innovations on the Electric
Automation Mobile will inspire all the engineers who come on board” adds Warren.
LED it be
Austria//
Austrian plant engineering
firm Vescon developed a solution for
producing full LED headlights for the
plant of Slovakian automotive supplier
ZKW Group. The solution is an LED light
module that avoids dazzling other road
users thanks to a “matrix arrangement”
of the LEDs and the ability to dip
individual LED segments, while at the
same time ensuring good visibility for
the road ahead.
The design had to take processes such
as the tricky application of a two-component thermally
conductive paste into account. Thermally conductive
paste is used here because powerful LEDs produce heat
that must be dissipated. It is important to check whether
the correct amount of heat-conducting paste has actually
been applied to all required surfaces. A second
particularly challenging part of the headlight assembly
system is hot riveting.
A three-axis handling system from Festo is used for
applying the thermally conductive paste. The basic axes
are two toothed belt axes type EGC. The Y-axis is a heavy-duty axis with
sturdy double guide. An electric slide EGSL operates in the Z-direction. All
axes are equipped with servo drive packages. The controllers are motor
controllers type CMMP. The operator places the heat sink in the station
and the thermally conductive paste is applied automatically on both sides
using the Festo handling system. It always brings the two-component
dosing system to exactly the right position on the right track. The second
handling system is responsible for moving the rivet head tools. These are
mounted on the handling system and are moved the last bit of the way by
cylinders ADN controlled by VTUG. Both handling systems were designed,
built and delivered by Festo as a subsystem – complete with
documentation.
www.vescon.atPhoto: © GM Company
DSL swivel/linear drive units
pull on the light module and
check that it is firmly
positioned.
A ready-to-install
handling system ensures
even application of a two-component thermally
conductive paste.