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Circuits Safety Subfunctions Pneumatics STO, cat. 1, PL c; PUS, cat. 2, PL d; CH 1: 5/3 way valve, monitoring by limit switch drive; OTE: 3/2-way valve, closed

Safe Torque Off (STO), up to category 1, up to PL c;
PUS, up to category 2, up to PL d;
Channel 1 (working valve): 5/3-way valve, exhausted, electrically actuated, pilot actuated, mechanical spring, monitoring by limit switch drive.
Output test channel (operation pressure): 3/2-way valve, closed, electrically actuated, pilot actuated, mechanical spring.
Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

1.30
28/08/2024
Circuits Safety Subfunctions Pneumatics Notes on Sistema Project Files

The safety application notes contain Sistema project files. Additional notes are given here which are to be taken into account when adapting them to a specific project.

1.10
02/06/2023
Circuits Safety Subfunctions Pneumatics SDI, up to category 1, up to PL c; PUS, up to category 3, up to PL e; CH 1 (working valve): 5/2 directional control valve, monostable, monitoring by limit switch drive;

CH 2 (operation pressure): 3/2 directional control valve, closed, monitoring pressure switch
CH 2 (pilot pressure): 3/2 directional control valve, closed, monitoring pressure switch

 

STO, up to category 1, up to PL c;
PUS, up to category 3, up to PL e;
Channel 1 (working valve): 5/2 directional control valve, monostable, electrically actuated, pilot actuated, mechanical spring, limit switch drive
Channel 2 (operation pressure ): 3/2 directional control valve, monostable, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch
Channel 2 (pilot pressure ): 3/2 directional control valve, monostable, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch
Safety Application Note with a possible implementation of the safety sub-functions SDI and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.

1.30
25/08/2025
Circuits Safety Subfunctions Pneumatics STO, up to category 1, up to PL c; PUS, up to category 3, up to PL e; CH 1 (working valve): 2x3/2 Directional control valve, monitoring by limit switch drive; CH 2 (operation pressure): 3/2 closed, mo

STO, up to category 1, up to PL c;
PUS, up to category 3, up to PL e;
Channel 1 (working valve): 2x3/2 exhausted, electrically actuated, pilot actuated, mechanical spring, limit switch drive
Channel 2 (operation pressure ): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch
Channel 2 (pilot pressure ): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch
Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.

1.10
05/01/2024
Circuits Safety Subfunctions Pneumatics Switch-off single valves

In this Safety Application Note, possible circuits for the safe switch-off of individual valves in the various categories and PL are given.

1.20
20/05/2025
Circuits Safety Subfunctions Pneumatics PUS, cat. 3, PL e; working valve (CH 1): 5/2-way, monitoring by limit switch drive; operation pressure ( CH 2): 3/2 closed, monitoring pressure switch

PUS, category 3, PL e;
working valve (CH1): 5/2 bistable, electrically actuated, pilot actuated, monitoring by limit switch drive
operation pressure (CH2): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch
Safety Application Note with a possible implementation of the safety sub-function PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

V1.10
19/07/2024
Circuits Safety Subfunctions Pneumatics PUS, up to cat. 2, up to PL d; CH 1 (working valve): 5/2-way, bistable, monitoring by limit switch drive OTE (operation pressure): 3/2 closed

PUS, category 2, PL d;
Channel 1 (working valve): 5/2 bistable, electrically actuated, pilot actuated, monitoring by limit switch drive
Output of test equipment OTE (operation pressure): 3/2 closed, electrically actuated, pilot actuated, mechanical spring
Safety Application Note with a possible implementation of the safety sub-function PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

1.10
21/08/2024
Circuits Safety Subfunctions Pneumatics "SDE, cat. 3, PL e; PUS, cat. 3, PL e; SB: MS6-SV-…-D"

SDE, up to category 4, up to PL e;
PUS, up to category 4, up to PL e;
Subsystem: MS6-SV-...-D Soft-start / quick-exhaust valve
Safety Application Note with a possible implementation of the safety sub-functions SDE and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.

1.20
27/11/2024
Recommended circuits for safety sub-functions Recommended circuits for safety sub-functions

A page with links to the recommended application notes with definitions and circuits for the pneumatic safety sub-functions in the Festo Support Portal.

1.20
07/05/2024
Safety Sub-Functions Pneumatic STO, PUS, Category 1, up to PL c

 

Application Note for the realization of the safety sub-functions safe torque off (STO) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for 5/3, 3/2 and 2/2 directional control valves.

1.1
14/05/2019
Safety Sub-Functions Pneumatic SSC, PUS, Category 1, up to PL c

 

Application Note for the realization of the safety sub-functions safe stopping and closing (SSC) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for 5/3, 3/2 and 2/2 directional control valves and delockable check valves.

1.1
14/05/2019
Safety Sub-Functions Pneumatic PUS, Category 1, up to PL c

 

Application Note for the realization of the safety sub-function prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for 5/2 directional control valves.

1.4
14/05/2019
Safety Sub-Functions Pneumatic SS1, STO, PUS, Category 1, up to PL c

Application Note for the realization of the safety sub-functions safe stop 1, time controlled (SS1-t), safe torque off (STO) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for 5/3, 3/2 and 2/2 directional control valves.

1.0
14/05/2019
Safety Sub-Functions Pneumatic STO, PUS, SLS, Category 1, up to PL c

Application Note for the realization of the safety sub-functions safe torque off (STO), prevention of an unexpected start-up (PUS) and safely-limited speed (SLS) with category 1 and up to PL c. This Application Note contains possible circuits for permanent oder switchable safely-limited speed (SLS).

1.0
14/05/2019
Safety Sub-Functions Pneumatic STO, PUS, SLT, Category 1, up to PL c

Application Note for the realization of the safety sub-functions safe torque off (STO), prevention of an unexpected start-up (PUS) and safely-limited torque (SLT) with category 1 and up to PL c. This Application Note contains possible circuits for permanent oder switchable safely-limited torque (SLT).

1.0
14/05/2019
Safety Sub-Functions Pneumatic SDI, PUS, Category 1, up to PL c

Application Note for the realization of the safety sub-functions safe direction (SDI) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits for monostable 5/2 directional control valves.

1.0
14/05/2019
Safety Sub-Functions Pneumatic SB, PUS, Category 1, up to PL c Pneumatic SB, PUS, Category 1, up to PL c

Application Note for the realization of the safety sub-functions safe blocking (SB) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains possible circuits together with the safety sub-functions safe torque off (STO) and safe equilibrium of torque (SET).

1.10
19/09/2019
Safety Sub-Functions Pneumatic SET, PUS, Category 1, up to PL c Pneumatic SET, PUS, Category 1, up to PL c

Application Note for the realization of the safety sub-functions safe equilibrium of torque (SET) and prevention of an unexpected start-up (PUS) with category 1 and up to PL c. This Application Note contains a possible circuit for 5/3 directional control valves and pressure regulators.

1.10
19/09/2019
Safety Subfunctions Pneumatics Features of directional control valves

In safety-related pneumatic circuits, certain features of directional control valves should be taken into account. These can result in restrictions, but sometimes also enable interesting solutions.

1.10
17/11/2023
Safety Subfunctions Pneumatics - Circuit STO, cat. 1, PL c; PUS, cat. 1, PL c; CH 1: 5/3-way

Safe Torque Off (STO), up to category 1, up to PL c;
Prevention of unexpected start-up (PUS), up to category 1, up to PL c;
Working valve (CH1): 5/3-way, exhausted, electrically actuated, pilot actuated, mechanical spring;
Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is a description, basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

1.50
22/04/2024
Safety Subfunctions Pneumatics - Circuit PUS, cat. 1, PL c; CH 1: 5/2-way, bistable

Prevention of unexpected start-up (PUS), up to category 1, up to PL c;
Channel 1 (working valve): 5/2-way, bistable, electrically actuated, pilot actuated;
Safety Application Note with a possible implementation of the safety sub-function PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

1.40
25/04/2024
Safety Subfunctions Pneumatics - Circuit SSC, cat. 1, PL c; PUS, cat. 1, PL c; CH 1: piloted check valve; 2 x 3/2-way, closed

Safe Stopping and Closing (SSC), up to category 1, up to PL c;
Prevention of unexpected start-up (PUS), up to category 1, up to PL c;
Channel 1: piloted check valve; 2 x 3/2-way, closed, electrically actuated, pilot actuated, mechanical spring;
Safety Application Note with a possible implementation of the safety sub-functions SSC and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

1.30
13/05/2024
Safety Subfunctions Pneumatics - Circuit SSC, cat. 1, PL c; PUS, cat. 1, PL c; CH 1: 2/2-way; 2 x 3/2-way

Safe Stopping and Closing (SSC), up to category 1, up to PL c;
Prevention of unexpected start-up (PUS), up to category 1, up to PL c;
Channel 1: 2/2-way, closed; 2 x 3/2-way, exhausting, electrically actuated, pilot actuated, mechanical spring;
Safety Application Note with a possible implementation of the safety sub-functions SSC and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

1.30
14/05/2024
Safety Subfunctions Pneumatics - Circuit SDI, up to cat. 1, PL c; PUS, up to cat. 1, PL c; CH 1: 5/2-way, monostable

Safe Direction (SDI), up to category 1, up to PL c;

Prevention of unexpected start-up (PUS), up to category 1, up to PL c;
Working valve (CH1): 5/2-way, monostable, electrically actuated, pilot actuated, mechanical spring;
Safety Application Note with a possible implementation of the safety sub-functions SDI and PUS. Included is a description, basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

1.30
31/05/2024
Safety Subfunctions Pneumatics - Circuit Load-voltage Switch-off Valve Terminals

This document provides recommendations on how the load voltage of the valve terminal MPA-FB-VI, MPAL, VTSA-F-CB und VTUG can be safely switched off. It is planned to expand this document with information on other valve terminals.

1.50
26/05/2025
Safety Subfunctions Pneumatics - Circuit STO, cat. 1, PL c; PUS, cat. 2, PL d; CH 1 (working valve): 2 x 3/2 Directional control valve, monitoring by limit switch drive; CH 2 (operation pressure): 3/2 closed

Safe Torque Off (STO), up to category 1, up to PL c;
Prevention of unexpected startup (PUS), up to category 2, up to PL d;
Channel 1 (working valve): 2 x 3/2, closed, monostable, electrically actuated, pilot actuated, mechanical spring, monitoring by limit switch drive.
Channel 2 (operation pressure): 3/2 closed, electrically actuated, pilot actuated, mechanical spring.
Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, FluidSim project, characteristics of suitable products and a product list of suitable products from Festo.

1.20
03/09/2024
Safety Subfunctions Pneumatics - Circuit STO, cat. 2, up to PL d; PUS, cat. 2, up to PL d; CH 1 (working valve): 2 x 3/2 Directional control valve, monitoring by pressure switch; CH 2 (operation pressure): 3/2 closed

STO, up to category 2, up to PL d;
PUS, up to category 2, up to PL d;
Channel 1 (working valve): 2 x 3/2 exhausted, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch.
Channel 2 (operation pressure): 3/2 closed, electrically actuated, pilot actuated, mechanical spring.
Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.

1.10
01/12/2023
Safety Subfunctions Pneumatics - Circuit STO, up to cat. 1, up to PL c; PUS, up to cat. 3, up to PL e; CH 1: 2 x 3/2 way, monitoring limit switch drive; CH 2: 3/2 way, monitoring pressure switch

STO, up to category 1, up to PL c;
PUS, up to category 3, up to PL e;
Working valve (CH1): 2 x 3/2, closed, monostable, electrically actuated, pilot actuated, mechanical spring, positive overlap, limit switch drive
Operation pressure (CH2):3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring pressure
Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.

1.10
05/01/2024
Safety Subfunctions Pneumatics - Circuit STO, up to cat. 1, up to PL c; PUS, up to cat. 3, up to PL e; CH 1 (working valve): 2 x 3/2 way, monitoring limit switch drive CH 2 (operation pressure): 3/2 closed, monitoring limit switch piston spo

STO, up to category 1, up to PL c;
PUS, up to category 3, up to PL e;
Channel 1 (working valve): 2 x 3/2 exhausted, electrically actuated, overlap, pilot actuated, mechanical spring, limit switch drive
Channel 2 (operation pressure ): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by limit switch piston spool
Channel 2 (pilot pressure ): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch
Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.

1.10
05/01/2024
Safety Subfunctions Pneumatics - Circuit STO, up to cat. 1, up to PL c; PUS, up to cat. 3, up to PL e; CH 1 (working valve): 5/3 Directional control valve, monitoring by pressure switch; CH 2 (operation pressure): 3/2 closed, monitoring by p

STO, up to category 1, up to PL c;
PUS, up to category 3, up to PL e;
Channel 1 (working valve): 5/3 exhausted, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch
Channel 2 (operation pressure): 3/2 closed, electrically actuated, pilot actuated, mechanical spring, monitoring by pressure switch
Safety Application Note with a possible implementation of the safety sub-functions STO and PUS. Included is the basic circuit, safety-related block diagram, Sistema project, FluidDraw project, characteristics of suitable products and a product list of suitable products from Festo.

1.10
05/01/2024
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