如果要確保製程可靠性和機器可用性達到較高程度，就必須在系統規劃之初就做好壓縮空氣的準備。 因為清潔的壓縮空氣供應，不含顆粒物、水或油，有助於防止氣動元件故障，延長元件使用壽命，減少機器故障和停機時間。 Festo 提供的系統可確保壓縮空氣純度符合 ISO 8573-1:2010 標準。
為了充分發揮其作用，還要規劃下游路徑：預處理空氣仍然依賴正確的壓縮空氣系統組件，包括產線用的壓縮空氣管路與接頭，以避免在輸送至使用點的過程中發生壓力損失與洩漏 最常見的洩漏點位於介面處，因此從一開始就要選擇搭配的供氣配件和相容的氣動軟管連接器。
我們的保養元件是壓縮空氣處理方案的核心。 它們確保壓縮空氣品質達標，並過濾空氣中的壓縮機油、冷凝水和灰塵顆粒。 根據應用的不同，服務單元由壓力調節閥、各種過濾器、分支模組以及增壓閥和排氣閥組成。 Festo 提供多種組合，並備有現貨。 此外，MS 模組化系統中的服務單元可以個別配置。
Festo 系列產品還包括相應的濾壓閥、壓縮空氣過濾器、潤滑器和壓力調節閥。 此外，我們也提供開關閥和緩啟動閥、壓縮空氣乾燥器、壓縮空氣分配器和增壓閥。 我們的壓縮空氣處理方案，還搭配：冷凝水排放器、壓力指示器、全面配件- 包括適用於保養元件的接頭與專為氣源處理元件設計的接頭，可實現俐落的配置與可靠的密封。
• 用於固定佈線的壓縮空氣管路和氣動空氣管路
• 用於需要在使用點保持管路彈性的氣動軟管
• 用於生產線的空氣系統連接器，可減少洩漏點並加快安裝速度
• 軟管處理裝置，例如氣動軟管捲盤，用於移動或收回軟管。
• 與驅動器的下游連接，包括通往氣壓缸的氣動管路
• 與管材尺寸和材質相符的壓縮空氣接頭和氣動連接器
Untreated compressed air contains contaminants in the form of particles, water and oil. Water and oil can be in liquid or gaseous form and change from one state to another within the compressed air system. None of these three contaminants are present in a compressed air system in their pure form; they form a mixture. The composition of this mixture can vary greatly at different times in different places in the system.
For example, water can collect in branch lines, or particles can become deposited in a dead zone over time, and then be propelled along at one stroke by a pressure surge.
Each cubic metre of compressed air contains millions of dirt particles, significant quantities of water and oil, and even heavy metals such as lead, cadmium and mercury. If these are not filtered out, the proper functioning of the system components cannot be guaranteed over the long term. Furthermore, these hazardous materials significantly impair product quality.
Correct compressed air preparation is therefore vital in order to reduce machine breakdowns and downtime and guarantee process and product reliability.
Poorly prepared compressed air causes malfunctions such as:
Possible effects on the user and machine:
Where this shows up in practice: contaminants and pressure instability often damage or disrupt downstream compressed air system components first, including connections to actuators and pneumatic cylinder tubing circuits — especially where connectors and fittings are mismatched or worn.
Our engineering tool can help you select the right combination of air preparation units for your compressed air preparation. This programme will help you to put together a maintenance unit correctly. Enter the required compressed air quality on this page, either via your application, an ISO code or via the free filter selection.