

Festo AG & Co. KG
Flowing production
The Technology Plant produces quickly, flexibly and
reliably: thanks to new methods there is an ideal flow
between processes, information and materials
The organs in the human body are supplied
by the circulation of the blood. Each one
gets exactly the substances needed and
contributes to keeping the whole body
healthy. This is exactly the way a flexible
and reliable production process behaves.
The required material must arrive at the
appropriate place, at the right time and in
exactly the right sequence. Only in this way
can each area of the Technology Plant make
its contribution towards maximum effi-
ciency.
Sleek and lean
When everything flows, an optimum of
costs, quality and through-put times can be
achieved. The specialists call this target
state “lean factory”. From the order coming
in to the production process and delivery to
the customer – all processes must be har-
monised without unnecessary waiting,
transport or idle time.
Everything flows
The activities and procedures in production
form value streams. Besides overriding
value streams like order and material con-
trol, there are four main areas: handling
technology products, valves and valve ter-
minals, electronic components and cus-
tomer solutions. The Festo experts analyse
the value streams systematically in inter-
disciplinary teams that span all the divi-
sions. In this way, idle times during the
through-put of an unfinished part, from
goods received to the finished product, can
be tracked down and minimised. With the
help of this long-term methodology, the
employees actively add value. A striking
example of a value stream optimised pro-
Lean production
• Optimising logistics and material flows
• Minimising stocks
• Producing without bottlenecks
• Involving suppliers
»With the planning of the value streams, we have started
on the “green field”. Our aim was to organise ideal
processes in the Technology Plant. We wanted to in‑
crease value creation in the plant and prevent waste.
In various teams we have now created efficient proce-
dures and standards for an environment where it is a
joy to work.«
Simon Scheible, Head of Handling Technology Value Stream Scheduling
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