

Scharnhausen Technology Plant: At the customer’s request/Electronics
cess itself takes place in what’s known as the reflow oven. In order
to ensure exceptional product quality every time, all modules pass
through optical and electrical test procedures consisting of several
stages The specialists for electronics manufacturing check and
optimise the whole production process with the aid of innovative
methods It can be seamlessly tracked for every assembly
Valuable warehouse
A sophisticated warehouse system accommodates the sensitive
SMT components It works using a shuttle principle, by which the
required electronic elements can be quickly retrieved A former lift
shaft, which the Festo automation experts fitted as an automated
warehouse with robot handling, is ideal for accommodation pur-
poses The valuable components are monitored with infrared cam-
eras and are therefore protected against fire and the effects of
water
Many products simply wouldn’t exist without electronics In the
Technology Plant, 200 employees produce complex electronic
assemblies and products on an area covering 6,000 square metres
2 5 million of them are produced each year for use at the company
itself The areas responsible for further processing receive either
complete assemblies in the housing or mounted circuit boards
Fully mounted
At Festo, circuit boards are manufactured using the latest produc-
tion and soldering methods This includes the smallest electronic
SMT components (surface-mounted technology) and powerful
microprocessors with over 500 connection pins They are pro-
cessed on four fully automated production lines: Firstly a paste
printer applies the soldering paste wafer thin onto a blank circuit
board Several high-performance mounters then place the neces-
sary electronic elements to an accuracy of hundredths of a millime-
tre – for instance resistors, diodes or capacitors The soldering pro-
Electronics – elementary component
Circuit boards and sub-assemblies are produced
for the company’s own applications and as products for
customers: added value thanks to electronics
Maria-Cristina Muntean-Galiu, electronics flat assemblies production
»I mount, assemble and test circuit boards on different
machines Even 15 years ago, when I came to Germany,
I wanted to go to Festo I have been working at the
company for over three years The atmosphere in the
Technology Plant is great: each individual is appreci-
ated, we are always able to learn more and we are
often informed by our line managers «
Annual performance
• Hundreds of millions of SMT components
• Several million flat and final assemblies
• Hundreds of types
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